5-Axis CNC Milled Aerodynamic Impeller with ±0.002~0.005mm Tolerance, ISO9001 Certified, and 100% Inspection
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
5-Axis CNC Milled Aerodynamic Impeller
Precision CNC milling parts manufactured with advanced 5-axis technology for complex aerodynamic applications.
CNC Milling Parts Specifications
| Product Name | CNC Milling Parts |
| Material Available | Stainless Steel |
| Processing | CNC Milling |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Milling Parts Key Features
- Exceptional Precision & Tolerance Control: Achieves tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production.
- Versatile Material Compatibility: Processes aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials.
- Complex Geometry Machining Capability: Creates intricate shapes including 3D contours, deep pockets, internal threads, and custom cavities.
Material Expertise & Machinability
Metals & Alloys
| Material Group | Specific Grades | Machinability Rating | Recommended Cutting Parameters | Primary Applications |
|---|---|---|---|---|
| Aluminum Alloys | 6061, 7075, 2024, 5083, MIC-6 | Excellent | HS: 600-3000 m/min, DOC: 0.5-5mm | Aerospace, automotive, electronics, enclosures |
| Stainless Steels | 303, 304, 316, 17-4PH, 15-5PH, 416 | Fair to Good | HS: 50-120 m/min, DOC: 0.5-3mm | Medical, marine, chemical, food processing |
| Tool Steels | D2, A2, O1, H13, P20, S7 | Fair to Difficult | HS: 40-100 m/min, DOC: 0.2-2mm | Molds, dies, tooling, wear components |
| Carbon & Alloy Steels | 1018, 1045, 4140, 4340, 8620 | Good to Excellent | HS: 100-250 m/min, DOC: 1-5mm | Machine components, automotive, industrial |
| Titanium Alloys | Grade 2, Grade 5 (Ti6Al4V), Grade 23 | Difficult | HS: 30-70 m/min, DOC: 0.5-2mm | Aerospace, medical implants, chemical |
| Copper Alloys | C110, C360, C172, C932 | Excellent to Good | HS: 150-500 m/min, DOC: 0.5-4mm | Electrical, thermal, bearing, decorative |
| High-Temp Alloys | Inconel 718, Hastelloy, Waspaloy | Very Difficult | HS: 10-30 m/min, DOC: 0.2-1mm | Aerospace, turbine, extreme environment |
| Magnesium Alloys | AZ31B, AZ91D, WE43 | Excellent (with precautions) | HS: 300-1500 m/min, DOC: 1-5mm | Aerospace, racing, electronics (lightweight) |
Non-Metallic Materials
| Material Type | Specific Varieties | Key Considerations | Applications |
|---|---|---|---|
| Engineering Plastics | PEEK, Delrin, Nylon, PTFE, POM, UHMW | Low thermal conductivity, prone to melting, vibration damping | Medical, bearings, insulators, low friction |
| Advanced Composites | Carbon Fiber, G10/FR4, Fiberglass | Abrasive, layered structure, delamination risk | Aerospace, sporting goods, electronics |
| Precision Ceramics | Alumina, Zirconia, Macor | Extremely hard, brittle, specialized tooling required | Semiconductor, medical, wear components |
| Graphite & EDM Materials | ISO-63, POCO, GrafTech | Dust control, specialized tooling | EDM electrodes, thermal, crucibles |
Milling Processes & Special Operations
Core Milling Operations
- Face Milling: Large surface area finishing, squaring operations
- Peripheral Milling: Slotting, profiling, contour machining
- Pocket Milling: Shallow and deep pocketing, cavity creation
- Contour Milling: 2D and 3D surface profiling
- Drilling/Tapping: Precision hole making, thread creation
- Boring: High-precision hole sizing and finishing
- Thread Milling: Internal and external thread creation
Advanced Machining Techniques
| Technique | Description | Applications | Benefits |
|---|---|---|---|
| High-Speed Machining | High spindle speeds with reduced chip loads | Aluminum, graphite, plastics | Reduced cycle times, improved surface finish |
| Hard Milling | Machining materials >45 HRC directly | Tool steels, hardened steels | Eliminates EDM, better surface integrity |
| Trochoidal Milling | Constant engagement circular tool paths | Deep slots, difficult materials | Reduced tool wear, higher material removal |
| Micro-Milling | Small tools (<1mm diameter) | Medical devices, micro-optics, electronics | Precision small features, fine details |
| 5-Axis Simultaneous | Continuous tool orientation control | Turbine blades, impellers, complex geometries | Single setup completion, complex contours |
Tooling & Cutting Technology
- Tool Materials: Carbide (various grades), CBN, PCD, diamond-coated, HSS
- Tool Holding Systems: HSK, BT, CAT with hydraulic, thermal, or mechanical clamping
- Cutting Tool Types: End mills (flat, ball, corner radius), face mills, slot cutters, drills, taps
- Coolant Systems: High-pressure through-spindle (70-200 bar), minimum quantity lubrication, cryogenic options
- Tool Management: Presetters, in-machine probing, automatic tool changers (30-200+ tools)
Available Materials
- Aluminum: Lightweight, excellent thermal conductivity, and corrosion resistance. Perfect for heat sinks, enclosures, and automotive brackets.
- Stainless Steel: High strength and excellent wear/corrosion resistance. Ideal for medical instruments, food processing equipment, and marine parts.
- Brass & Copper: Superior electrical conductivity and aesthetic appeal. Commonly used for electrical components, terminals, and plumbing fittings.
- Carbon Steel: High durability and hardness. Suitable for structural parts, gears, and heavy machinery components.
- Titanium: Exceptional strength-to-weight ratio and biocompatibility. Used in aerospace and medical implants.
Surface Finishing Options
- Anodizing (Type II & III): Increases corrosion resistance and allows for color dyeing (primarily for Aluminum)
- Plating: Zinc, Nickel, or Chrome plating for steel parts to prevent rust
- Passivation: Cleans and protects stainless steel from corrosion
- Powder Coating: Provides a thick, durable, and decorative finish in various colors
- Polishing/Bead Blasting: Creates a smooth, matte, or mirror-like finish
Why Choose Us?
- Experience: Extensive expertise in precision manufacturing
- Advanced Machinery: Latest CNC technology ensuring speed and accuracy
- Cost-Effective: Direct factory pricing with optimized designs to reduce waste
- Customer Service: Dedicated project managers from RFQ to delivery
- Global Shipping: Reliable logistics partners ensuring safe and timely delivery
Frequently Asked Questions
- How do I get a quote? Send CAD drawings (STEP or IGES preferred) with material, quantity, and surface finish requirements.
- Are my designs protected? Yes, we sign strict NDA agreements and treat all customer IP with confidentiality.
- Do you inspect the parts? Yes, we perform 100% quality inspection on all dimensions before shipping.
- What is your MOQ? We accept orders starting from 1 piece for prototypes and testing.
Contact Us
Ready to start your project? Contact us today for a free consultation and quote.
Email: ivy.chan@imission.com.cn
Phone/WhatsApp: 86 173 4741 6792
Address: Block#2, No.36-8 YingTai Road, Dalang Street, Longhua district, Shenzhen, China
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong