High Precision Custom Machined Aluminum Parts With Corrosion Resistance For Rapid Prototyping
Price:
Negotiable
MOQ:
1pcs
Delivery Time:
5-15 days
Brand:
Boyue
Product Description
Custom CNC Metal Machining Copper Gears
Fine-Pitch Gears, Motor Gears, Gearmotor Gears
Gear Standardization for Universal Compatibility
The universal compatibility of gears relies on strict standardization across key parameters:
| Standardized Parameter | Description | Contribution to Universality |
|---|---|---|
| Module (M) / Diametral Pitch (DP) | The core parameter determining gear tooth size | Provides unified specifications ensuring gears from different manufacturers mesh correctly |
| Pressure Angle | Typically 20° (new standard) or 14.5° (old standard) | Establishes unified tooth profile benchmark for optimal power transmission efficiency and stability |
| Accuracy Grade | Multiple precision grades under ISO 1328 standards | Enables selection of suitable universal gears based on specific noise, vibration, and efficiency requirements |
| Standard Materials & Processes | Materials including 45# steel, 20CrMnTi, stainless steel 304/316, and copper alloys | Ensures predictable gear performance for strength, wear resistance, and corrosion resistance |
Key Characteristics & Advantages
| Feature | Advantage |
|---|---|
| High Precision & Complexity | CNC machining produces gears with tight tolerances on tooth profile, pitch, and runout. Capable of creating complex geometries including internal gears, non-standard tooth forms, and integrated shafts. |
| Excellent Material Properties | Copper gears offer natural lubricity, excellent corrosion resistance, high electrical & thermal conductivity, and are non-magnetic. |
| Rapid Prototyping & Low-Volume Production | Ideal for creating functional prototypes or small batches without the high cost of manufacturing专用 gear hobs or custom molds. |
| Superior Surface Finish | Process delivers smooth surface finish directly from machining, reducing friction, wear, and noise in final applications. |
| Design Flexibility | Easy implementation of design changes through CAD file and CNC program modifications, enabling rapid iteration and customization. |
Typical Applications
CNC metal machined copper gears are ideal for applications requiring precision, customization, or specific material properties:
- Aerospace & Defense: Actuators, flight control systems, and guidance mechanisms
- Robotics & Automation: Precision joints, robotic arms, and conveyor systems requiring high accuracy and reliability
- Medical Devices: Surgical robots, imaging equipment (MRI, CT scanners), and infusion pumps
- Automotive (Racing & High-Performance): Custom transmission components, steering systems, and sensor gears
- Industrial Machinery: Custom drives, packaging equipment, and specialized machine tools
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Boyue Metal Plastic Technology Co., Ltd.
Location
No. 592, Jian'an Road, Chang'an Town,Dongguan City, Guangdong, China 523850
Contact Person
Tony