PVC Coated Hexagonal Gabion Wall & Mattress | Factory Direct
PVC Coated Hexagonal Gabion Wall & Mattress | Factory Direct
Our PVC Coated Hexagonal Gabion Wall & Mattress systems deliver heavy-duty geotechnical stabilization, erosion control, and earth retention. Engineered with a double-twisted woven steel wire mesh and a thick polyvinyl chloride (PVC) protective coating, these units withstand high-velocity water flow, harsh chemical environments, and extreme UV exposure.
Sourced factory direct, our gabions provide an engineered, cost-effective solution for civil contractors, landscape architects, and municipal infrastructure projects.
Key Technical Specifications
| Parameter | Specification |
| Mesh Type | Hexagonal Double Twisted Woven Mesh (80×100 mm / 100×120 mm) |
| Core Wire Material | Hot-Dip Galvanized Wire / Galfan (95% Zn + 5% Al) |
| Coating | Heavy Duty Extruded PVC (0.5 mm – 1.0 mm thickness) |
| Wire Diameter | 2.2 mm / 2.7 mm / 3.0 mm (Core); 3.2 mm – 4.0 mm (PVC Outer) |
| Selvedge Wire | 3.4 mm – 4.4 mm |
| Standard Sizes (Walls) | 2×1×1 m, 3×1×1 m, 4×1×1 m, 1.5×1×1 m |
| Standard Sizes (Mattresses) | 3×2×0.17 m, 6×2×0.23 m, 6×2×0.3 m |
| Standard Compliance | ASTM A975, EN 10223-3, ISO 9001 |
Core Advantages & Features
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Dual-Layer Corrosion Protection: Heavy galvanization paired with an extruded PVC outer shield resists salt water, acids, alkalis, and soil abrasion.
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Flexible Geotechnical Strength: The hexagonal double-twist design prevents unravelling under stress, flexing naturally with ground settlement without structural failure.
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Natural Hydraulic Permeability: Eliminates hydrostatic pressure buildup behind retaining walls, allowing free drainage and rapid soil consolidation.
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Eco-Friendly Integration: Voids naturally fill with silt and vegetation over time, blending seamlessly into riverbanks and natural landscapes.
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Factory-Direct Pricing: Direct manufacturing guarantees custom sizing, bulk volume discounts, and international quality compliance with zero middleman markup.
Primary Applications
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Hydraulic Works: River bank revetment, canal lining, weir design, and shoreline protection.
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Earth Retention: Gravity retaining walls, bridge abutment protection, and slope stabilization.
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Infrastructure Safety: Rockfall protection netting, highway embankment reinforcement, and culvert headwalls.
Installation Overview
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Unfold & Assemble: Flatten mesh panels on a level surface and tie edges securely using supplied binding wire or pneumatic C-rings.
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Position & Anchor: Place gabion baskets in alignment, anchoring corners with temporary stakes.
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Stone Infilling: Fill compartments systematically with clean, hard stone (100–250 mm diameter) in uniform layers to minimize voids.
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Lid Closure: Pull the lid taut over the filled rock matrix and lace edges securely to all perimeters and internal diaphragms.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.