Smart Operation Multi Pass Circulation Horizontal Pin Type Bead Mill WMS30
Stop compromising between quality, output, and control. Our Horizontal Rod-Pin Sand Mill is designed to elevate your production. Experience consistent, repeatable results with a system that simplifies process control and minimizes heat generation. Boost your productivity with high-flow circulation that achieves finer dispersions faster, all while reducing product loss and allowing for in-process recipe adjustments. From high-viscosity materials to temperature-sensitive formulations, achieve more with less effort.
Featuring short-chamber large-diameter design and high-energy rod-pin structure, this 30L sand mill optimizes flow inertia for enhanced circulation efficiency, delivering doubled productivity and precise temperature control in nano-grinding applications, especially for high-viscosity continuous production.
- Temperature Control Issues:
Rapid temperature rise during grinding causes material degradation.
Our Solution: Innovative low-cooling grinding shaft + external heat exchange system minimizes temperature increase. - Separation Efficiency Conflict:
Fine grinding requires small media, but separation becomes difficult.
Our Solution: Tungsten steel dynamic separator (0.1-0.4mm adjustable gap) with 0.6-0.8mm beads (S.G. 4.0) balances fineness and throughput.
- Efficient Circulation System: Short chamber reduces flow inertia, enabling multi-pass grinding with target fineness achieved in single pass.
- Comprehensive Cooling: 4-point cooling (seal+cylinder+front plate+shaft) with external heat exchanger improves temperature control by 50%.
- German Oil-Free Seals: Self-lubricating mechanical seals (8000+ hours) with material-compatible coolant ensure zero contamination.
- High-Energy Rod-Pin Design: Tungsten steel pins generate intense shear/impact forces, doubling dispersion efficiency.
| Model | Motor power (KW) | Cylinder volume (L) | Material viscosity (Pa.s) | Pump air consumption (m³/min) | Dispersed particle size (μm) | Production capacity (kg/h) |
|---|---|---|---|---|---|---|
| WMSD30 | 22 | 30 | ≤10 | 0.3 | ≤20μm | 50-600kg/h |
| WMSD50 | 30 | 50 | ≤10 | 0.3 | ≤20μm | 100-1000kg/h |
| WMSD100 | 45 | 100 | ≤10 | 0.3 | ≤20μm | 150-1300kg/h |
- Higher Output: High-flow design + multi-pass circulation doubles productivity
- Quality Assurance: Physical grinding maintains material properties, only deagglomerating
- Cost Savings: Small-size models reduce material loss during changeover
- Smart Operation: Centralized control enables one-person operation
- High-Viscosity: Silicones, sealants, high-solid coatings
- Nano-Grinding: Electronic pastes, ceramic inks, premium pigments
- Thermal-Sensitive: Pharmaceutical intermediates, functional nanoparticles
Contact us for equipment selection and process optimization services!
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