Product Description
8400 HighLine Frequency Converter Inverter
The Lenze 8400 HighLine inverter is designed for speed control in simple motion control and positioning tasks, while complying with eco-design directive EN IEC 61800-9-2 requirements.
Application Areas
Rotary indexing tables, storage systems (intralogistics), form-fill-seal machines (packaging industry), and various industrial automation applications.
Product Highlights
- Integrated positioning control
- Up to 15 selectable positioning points with individual motion profiles
- Optional "Safe Torque Off (STO)" function compliant with SIL 3 (EN IEC 62061/EN IEC 61508) and Performance Level e (EN ISO 13849-1)
Technical Specifications
| Specification Category | Detailed Specifications |
|---|---|
| Basic Power | Rated power range: 0.75 kW - 75 kW (3-phase models only) Rated output current: 2.5 A - 150 A (varies by power rating) Overload capacity: 150% rated current for 60 seconds; 200% rated current for 3 seconds |
| Electrical Parameters | Input voltage: 3-phase 380 V - 480 V (±10%) Input frequency: 45 - 65 Hz Output voltage: 0 - Input voltage (continuously adjustable) Output frequency: 0 - 599 Hz Voltage/frequency ratio: Linear/square law (configurable) |
| Control & Positioning Functions | Control modes: V/F control, sensorless vector control, closed-loop vector control (with encoder) Positioning features: Integrated positioning control, up to 15 selectable positioning points, individual motion profiles (trapezoidal/S-curve) Core functions: "VFC Eco" energy-saving mode, slip compensation, DC braking, flying restart, automatic torque boost, PID regulation, electronic gearbox Start/stop methods: Ramp start/stop (0.1 - 3600 seconds adjustable), free stop, inching, positioning stop |
| Standard I/O Configuration | Digital inputs: 6 channels (configurable NPN/PNP, 24 V DC; 2 channels configurable as high-speed inputs) Digital outputs: 3 channels (2 relay outputs, max 2 A/250 V AC; 1 transistor output, max 0.5 A/24 V DC) Analog inputs: 2 channels (0 - 10 V / 4 - 20 mA selectable, 14-bit resolution) Analog outputs: 2 channels (0 - 10 V / 4 - 20 mA selectable, 14-bit resolution) Encoder interface: Incremental encoder (HTL/TTL, 5 V/24 V compatible) |
| Communication & Interfaces | Standard communication: Modbus RTU (RS485), Profinet (integrated) Optional communication modules: EtherCAT, Ethernet/IP, CANopen, Powerlink Diagnostic interface: USB port (for parameter debugging & firmware update), SD card slot (for parameter backup/restore) |
| Safety Functions | Standard protection: Overcurrent, overload, overvoltage, undervoltage, overheating, phase loss, motor stall, ground fault protection Optional safety function: STO (Safe Torque Off) - SIL 3 (EN IEC 62061/EN IEC 61508), Performance Level e (EN ISO 13849-1) Safety inputs: 2-channel redundant safety terminals |
| Protection & Installation | Protection rating: IP20 (control cabinet installation only) Mounting method: DIN rail mounting, zero-clearance side-by-side mounting Ambient temperature: 0 - 40℃ (no derating); 40 - 60℃ (linear derating 2.5% per 1℃ increase) Relative humidity: 5% - 95% (non-condensing) Altitude: ≤1000 m (no derating); >1000 m (linear derating 1% per 100 m up to 4000 m) |
| Mechanical Specifications | Dimensions (W × H × D): • 0.75 - 2.2 kW: 120 mm × 225 mm × 150 mm • 3 - 11 kW: 180 mm × 300 mm × 180 mm • 15 - 30 kW: 240 mm × 400 mm × 200 mm • 37 - 75 kW: 300 mm × 500 mm × 220 mm Weight: 2.5 kg - 28 kg (varies by power rating) |
| Certifications & Standards | Safety certifications: CE, UL, CSA, ATEX (optional explosion-proof) Eco-design: Complies with EN IEC 61800-9-2 Electromagnetic Compatibility (EMC): Complies with EN 61800-3, EN 55011 (Category C2) Functional safety: EN IEC 61800-5-1 (for adjustable speed drives) |
| Other Features | Cooling method: Natural cooling (≤11 kW), forced air cooling (≥15 kW) Brake management: Integrated braking unit (≤11 kW); optional external braking resistor (≥15 kW) Extension capability: Optional I/O expansion module, safety module MTBF: ≥ 60,000 hours (at 25℃ ambient temperature) |
Model Specifications
| Model No. | Rated Power | Power Supply | Core Parameters | Key Features | Compatible Markets | Remarks |
|---|---|---|---|---|---|---|
| E84AXSCE0754SB0 | 0.75kW | 3-Phase 380-480V | Rated output current: 2.5A; V/F + sensorless vector control; IP20 | Basic positioning (5 points), trapezoidal motion profile; Modbus RTU/Profinet | Europe/Southeast Asia | In stock; Suitable for mini rotary indexing tables, small packaging machines |
| E84AXSCE1524SX0 | 1.5kW | 3-Phase 380-480V | Rated output current: 4.0A; Closed-loop vector control (encoder-compatible); 6 digital inputs | Up to 10 positioning points; S-curve motion profile; "VFC Eco" energy-saving mode | North America/Europe | Supports incremental encoder (HTL/TTL); Ideal for form-fill-seal machines |
| E84AXSCE2234VX0 | 2.2kW | 3-Phase 380-480V | Rated output current: 5.8A; Profinet + Modbus RTU; 2 analog outputs | Integrated positioning control; Electronic gearbox function | Global | DIN rail mounting; Compatible with intralogistics small conveyors |
| E84AXHCE3714SB0 | 3.7kW | 3-Phase 380-480V | Rated output current: 9.2A; Heavy-duty design; 150% overload for 60s | 15 selectable positioning points; PID regulation; integrated braking unit | Europe/Middle East | Suitable for rotary indexing tables in plastic extrusion lines |
| E84AXHCE5524SX0 | 5.5kW | 3-Phase 380-480V | Rated output current: 13.5A; EtherCAT-compatible (optional); SD card slot | Customizable motion profiles; Parameter backup/restore via SD card | North America/Europe | Optional STO safety function (SIL 3); Ideal for automated storage systems |
| E84AXHCE7514SB0 | 7.5kW | 3-Phase 380-480V | Rated output current: 18.0A; Forced air cooling; 3 digital outputs | High-precision positioning (±0.1mm); Flying restart; phase loss protection | Global | Works with 24V incremental encoders; Suitable for high-speed form-fill-seal machines |
| E84AXTCE1124VB0 | 11kW | 3-Phase 380-480V | Rated output current: 26.5A; Ethernet/IP + Profinet; Safety terminals | Optional STO (SIL 3/PL e); Multi-axis synchronization via bus | North America | Supports large storage system conveyors; UL/CSA certified |
| E84AXTCE1534SX0 | 15kW | 3-Phase 380-480V | Rated output current: 36.0A; Closed-loop vector control; I/O expansion module-compatible | 15 positioning points + electronic cam; High overload capacity (200%/3s) | Europe | Optional CANopen module; Suitable for large rotary indexing tables |
| E84AXTCE2234VX0 | 22kW | 3-Phase 380-480V | Rated output current: 52.0A; Anti-corrosion coating; 14-bit analog inputs | Stable positioning for heavy loads; Remote monitoring via Ethernet | Middle East/Asia-Pacific | Dust-resistant design; Ideal for storage systems in chemical factories |
| E84AXHCE3024SXS | 30kW | 3-Phase 380-480V | Rated output current: 72.0A; Powerlink-compatible (optional); large heatsink | Synchronized positioning for multi-device systems; "VFC Eco" energy-saving mode | Europe/North America | Forced air cooling with temperature control; Suitable for automated warehouse conveyors |
| E84AXHCE4524SX0 | 45kW | 3-Phase 380-480V | Rated output current: 105A; Heavy-duty terminal design; 2-channel safety inputs | Optional STO safety function; High torque at low speed; overload protection (150%/60s) | Global | Suitable for large rotary indexing tables in automotive parts factories |
| E84AXTCE7534VX0 | 75kW | 3-Phase 380-480V | Rated output current: 150A; Customizable cooling system; Ethernet/IP + EtherCAT | Multi-point positioning with path optimization; Remote diagnostics via bus | Europe/North America | Requires external braking resistor; Ideal for large storage system stacker cranes |
| E84AXSCE3014SB0 | 3.0kW | 3-Phase 380-480V | Rated output current: 7.5A; Basic positioning (8 points); Modbus RTU | Trapezoidal motion profile; Simple I/O configuration; low power consumption | Southeast Asia | Easy operation; Suitable for small form-fill-seal machines |
| E84AXTCE5534SX0 | 55kW | 3-Phase 380-480V | Rated output current: 132A; STO safety function (standard); EtherCAT | High-precision synchronous positioning; Advanced fault diagnosis | Europe | SIL 3/PL e certified; Suitable for safety-sensitive scenarios |
Industry Applications
Intralogistics & Automated Storage
Core Scenarios:
• German Automated Warehouse: Stacker crane positioning drives (15kW) with 15 programmable positioning points and S-curve motion profiles ensure precise alignment (±0.1mm accuracy)
• U.S. E-commerce Fulfillment Center: Conveyor sorting system drives (11kW) with Ethernet/IP compatibility and electronic gearbox function for seamless parcel sorting
• Singapore Smart Storage Facility: Mini load carrier drives (2.2kW) with compact DIN rail design and "VFC Eco" mode for energy efficiency
• German Automated Warehouse: Stacker crane positioning drives (15kW) with 15 programmable positioning points and S-curve motion profiles ensure precise alignment (±0.1mm accuracy)
• U.S. E-commerce Fulfillment Center: Conveyor sorting system drives (11kW) with Ethernet/IP compatibility and electronic gearbox function for seamless parcel sorting
• Singapore Smart Storage Facility: Mini load carrier drives (2.2kW) with compact DIN rail design and "VFC Eco" mode for energy efficiency
Packaging Industry
Core Scenarios:
• Italian Food Packaging Plant: Form-fill-seal machine drives (5.5kW) with 10 customizable positioning points for different bag sizes
• U.S. Pharmaceutical Packaging Line: Blister packaging machine drives (3.7kW) with closed-loop vector control for consistent speed (±0.05%)
• Thai Cosmetic Bottle Filling Plant: Rotary capping machine drives (1.5kW) with trapezoidal motion profiles for smooth capping torque
• Italian Food Packaging Plant: Form-fill-seal machine drives (5.5kW) with 10 customizable positioning points for different bag sizes
• U.S. Pharmaceutical Packaging Line: Blister packaging machine drives (3.7kW) with closed-loop vector control for consistent speed (±0.05%)
• Thai Cosmetic Bottle Filling Plant: Rotary capping machine drives (1.5kW) with trapezoidal motion profiles for smooth capping torque
Plastic & Rubber Industry
Core Scenarios:
• German Plastic Injection Molding Plant: Rotary indexing table drives (7.5kW) with 15 positioning points for mold alignment (±0.2mm accuracy)
• Dubai Plastic Pipe Factory: Extrusion line cutter drives (22kW) with anti-corrosion coating for harsh environments
• Brazilian Rubber Product Factory: Vulcanization press rotary table drives (30kW) with synchronized positioning via Powerlink
• German Plastic Injection Molding Plant: Rotary indexing table drives (7.5kW) with 15 positioning points for mold alignment (±0.2mm accuracy)
• Dubai Plastic Pipe Factory: Extrusion line cutter drives (22kW) with anti-corrosion coating for harsh environments
• Brazilian Rubber Product Factory: Vulcanization press rotary table drives (30kW) with synchronized positioning via Powerlink
Automotive Parts Manufacturing
Core Scenarios:
• Hungarian Automotive Component Plant: Gear cutting machine rotary table drives (45kW) with high-precision closed-loop positioning (±0.03mm)
• U.S. Auto Assembly Line: Conveyor transfer table drives (15kW) with electronic gearbox function for synchronization
• South Korean Auto Parts Supplier: Wheel hub machining line drives (55kW) with STO safety function for maintenance safety
• Hungarian Automotive Component Plant: Gear cutting machine rotary table drives (45kW) with high-precision closed-loop positioning (±0.03mm)
• U.S. Auto Assembly Line: Conveyor transfer table drives (15kW) with electronic gearbox function for synchronization
• South Korean Auto Parts Supplier: Wheel hub machining line drives (55kW) with STO safety function for maintenance safety
Printing & Labeling Industry
Core Scenarios:
• Dutch Label Printing Press: Web tension control drives (3.0kW) with PID regulation for consistent web tension
• U.S. Flexographic Printing Line: Anilox roller drives (5.5kW) with closed-loop vector control for uniform ink application
• Indonesian Packaging Printing Plant: Rotogravure printing machine drives (1.5kW) with simple operation panel for local staff
• Dutch Label Printing Press: Web tension control drives (3.0kW) with PID regulation for consistent web tension
• U.S. Flexographic Printing Line: Anilox roller drives (5.5kW) with closed-loop vector control for uniform ink application
• Indonesian Packaging Printing Plant: Rotogravure printing machine drives (1.5kW) with simple operation panel for local staff
Key Adaptation Highlights
Global Grid & Certification Compliance: 380-480V wide voltage range fits global industrial grids; CE/UL/CSA certifications ensure cross-border import compliance
Positioning Function Versatility: Up to 15 positioning points with customizable motion profiles adapt to simple-to-complex positioning tasks
Harsh Environment Resilience: Anti-corrosion coating, forced air cooling, and wide temperature tolerance suit demanding industrial environments
Safety & Regulatory Alignment: Optional STO function meets strict safety standards for Europe/North America; compliant with eco-design and EMC regulations
User-Friendly & Low Maintenance: Intuitive panel programming, SD card parameter backup, and high MTBF reduce downtime and maintenance costs
Multi-Protocol Connectivity: Standard Profinet/Modbus RTU plus optional protocols integrate with global factory automation systems
Frequently Asked Questions
Q: Our European factory uses this inverter to control a rotary indexing table. There's always a ±0.5mm positioning deviation, and we already connected an encoder. What's the issue?
A: Most likely due to encoder signal interference or improper positioning parameter settings. Check encoder cable routing and adjust positioning parameters P1501 and P1502.
Q: The 11kW model in our U.S. workshop can communicate after connecting to Ethernet/IP but fails to synchronize positioning, showing error "SYNC02". How to fix this?
A: Caused by bus synchronization timeout. Confirm slave address doesn't conflict and adjust parameter P0110 and PLC communication timeout settings.
Q: Our small packaging factory in rural Southeast Asia uses the 1.5kW model to control a form-fill-seal machine. When the grid voltage fluctuates heavily, positioning points shift, and even "UV1" undervoltage alarms trigger. What should we do?
A: Enable undervoltage ride-through function (set P00500 to "Allow") and set positioning retry count (P1505) to 3 for automatic repositioning once voltage recovers.
Q: The 7.5kW model in our German plastic factory controls an injection molding machine's rotary table. It triggers "OC2" overcurrent alarms after frequent start/stops. The motor and wiring are fine—what's wrong?
A: Adjust acceleration time (P00200) from 5s to 10s and enable "positioning soft start" (P1503) to reduce startup current impact during frequent positioning.
Q: We want to configure the 55kW model with STO function for North American customers. We don't know how to wire the emergency stop button—do we need an additional module?
A: No extra module required. Connect normally closed contacts of emergency stop button in series to 2-channel redundant safety terminals (X12/STO1 and X12/STO2).
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Get in Touch
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Company
Shanghai Fradwell Industrial Automation Co., Ltd.
Location
No. 168, Chengnan Road, Pudong New Area, 201399 Shanghai, China
Contact Person
Angelo Wu