Book Type Industrial PLC AC800 Intelligent PLC Factory Automation
Price:
$280 - $1850
MOQ:
1
Delivery Time:
3-5workdays
Product Description
AC800 Book-Type High-Performance Intelligent Controller – For Industrial Automation Efficiency
AC800 Book-Type High-Performance Intelligent Controller
Core device for industrial automation featuring a compact book-type design that optimizes installation in narrow control cabinets. Equipped with high-performance processors for fast response speeds and precise control capabilities, supporting multi-axis synchronous operation and high-speed I/O refresh to meet complex motion control demands.
Core Advantages
- Ultimate Performance for Precise Multi-Axis Coordination - Supports synchronous computing for 8 axes within 250μs and 32 axes within 500μs, scalable up to 256 axes with jitter accuracy of ±40μs
- Compact Design for Flexible Installation - Book-type structure saves installation space, suitable for narrow control cabinets with modular architecture for simplified wiring
- Stable & Reliable for Harsh Environments - Industrial-grade anti-interference capability with wide voltage power supply (19.2-30V DC), redundant configuration with switchover time as fast as 10ms
- Open & Compatible Ecosystem Integration - Compliant with IEC 61131-3 standard, supports multiple programming languages and integrates mainstream industrial protocols including EtherCAT, OPC UA, and Modbus TCP
Technical Highlights
- Hardware Computing Power - Intel X86 architecture with i7 processor, 128G SSD and 4G DDR for powerful logic computing and large data processing
- Advanced Motion Control Technology - Compliant with PLCopen specifications with built-in process libraries for manipulators, electronic cams and gears
- Flexible Networking & Data Interaction - Dual EtherCAT ports support ring networking, dual Ethernet ports with independent IP design for secure isolation
- Optimized Usability & Scalability - Supports online incremental program download without interrupting production, networking of 32 controllers and deployment of 1024 application programs
Technical Specifications
| Parameter Category | Technical Indicators |
|---|---|
| Basic Information | Model: AC800 Series; Type: Book-Type High-Performance Intelligent Mechanical Controller; Application: Industrial Automation & Smart Factory Machinery Control |
| Processor & Computing Performance | Architecture: Intel X86 Industrial-Grade Processor; Top Configuration: i7 CPU; Clock Speed: Up to 2.8GHz; Basic Logic Instruction Execution: 0.03μs/Instruction; Floating-Point Operation: 0.3μs/Instruction |
| Motion Control Capability | Maximum Controlled Axes: Scalable up to 256 axes; Synchronous Operation: 8 axes within 250μs, 32 axes within 500μs; Jitter Accuracy: ±40μs; Supported Functions: Electronic Cam, Electronic Gear, Multi-Axis Synchronization, High-Precision Point-to-Point Control |
| Memory Capacity | Program Storage: Built-in 256MB Flash (Expandable to 1GB via microSD); Data Storage: 4GB DDR4 RAM (Dual Backup via Super Capacitor + Lithium Battery, Backup Time ≥168 Hours); Extended Storage: Supports up to 4TB External Storage |
| Communication Interfaces | Built-in Ports: 2×Gigabit Ethernet Ports, 2×EtherCAT Ports, 1×RS485, 1×USB 3.0; Supported Protocols: EtherCAT, OPC UA, Modbus TCP, Modbus RTU; Networking Mode: Dual EtherCAT Ports Support Ring Networking; Isolation Design: Dual Ethernet Ports with Independent IP |
| I/O Expansion | Maximum Digital I/O Points: Expandable to 131072; Maximum Analog I/O Points: Expandable to 4096; Analog Input Resolution: 16-bit; Supported Modules: High-Speed Counter, Positioning Control, Safety I/O (FSoE) Modules |
| Hardware Design | Installation Method: Book-Type Compact Installation; Dimensions (W×H×D): 40mm×130mm×240mm (Approx.); Power Supply: 19.2-30V DC Wide Voltage Input; Power Consumption: ≤30W |
| Environmental Adaptability | Operating Temperature: -40℃~+70℃; Storage Temperature: -40℃~+85℃; Humidity: 5%~95% (No Condensation); Anti-Interference: Compliant with EN 61000-6-2/6-4 Standards; ESD Protection: ±8kV (Contact Discharge), ±15kV (Air Discharge) |
| Reliability & Safety | MTBF: ≥250,000 Hours; Redundancy Support: CPU, Power Supply, Communication Redundancy (Switchover Time ≤10ms); Safety Level: Compliant with SIL 3 (IEC 61508); Certifications: CE, UL, CSA, RoHS, ATEX |
Product Models & Configurations
| Model Code | Core Configuration | Motion Control | Target Applications |
|---|---|---|---|
| AC800-B-E10 | Intel Celeron Processor, 2GB DDR4, 256MB Flash | Max 32 axes, jitter accuracy ±40μs | Small-scale automation equipment, standalone machine control |
| AC800-B-E30 | Intel Core i5 Processor, 4GB DDR4, 512MB Flash | Max 128 axes, 8-axis synchronization within 250μs | Medium-sized production lines, multi-device coordinated control |
| AC800-B-E50 | Intel Core i7 Processor, 8GB DDR4, 1GB Flash | Max 256 axes, 32-axis synchronization within 500μs | High-end intelligent equipment, precision multi-axis linkage production lines |
| AC800-B-E50-R | Intel Core i7 Processor, 16GB DDR4, 1GB Flash | Max 256 axes, redundant synchronous control | Continuous production lines with high reliability requirements |
| AC800-B-E70 | Intel Core i9 Processor, 32GB DDR4, 2GB Flash | Max 512 axes, high-precision interpolation control | Large-scale smart factories, complex process automation systems |
| AC800-B-E20-W | Intel Celeron Processor, 4GB DDR4, 512MB Flash | Max 64 axes, wireless debugging support | Distributed control scenarios requiring remote maintenance |
Industry Applications
Automotive Manufacturing
Recommended Models: E30/E50/E50-R
- Body welding lines with EtherCAT synchronization of 64-128 robot axes
- Battery pack assembly lines with dual redundancy for 24/7 operations
- Component stamping/die-casting with 32 feeder axis control
Oil & Gas
Recommended Models: E50-R/E70
- Refinery distillation tower control managing 512 temperature/pressure I/O points
- Offshore platform wellhead monitoring with dual redundant CPUs
- Pipeline oil transportation pump stations with EtherCAT ring networks
Electronics & Semiconductor
Recommended Models: E50/E20-W
- Wafer lithography machine motion control with 32-axis synchronization
- Mobile phone housing CNC production lines with NFC wireless debugging
- PCB drilling & SMT lines with 32 drill head control
Quick Model Selection Guide
| Industry | Recommended Models | Key Reasons | Mandatory Certifications |
|---|---|---|---|
| Automotive Manufacturing | E30/E50/E50-R | Multi-axis synchronization + redundancy | CE, UL, SIL 2 |
| Oil & Gas | E50-R/E70 | Explosion-proof + redundancy | ATEX, IEC 61508, SIL 3 |
| Electronics & Semiconductor | E50/E20-W | High precision + wireless debugging | FCC, ETSI, SIL 3 |
| Food & Pharmaceutical | E50-R/E30 | Safety + batch traceability | CE, UL, SIL 2/SIL 3 |
| New Energy | E30/E50-R | Grid integration + redundancy | VDE, UL 1741 |
| Construction & Agricultural | E10/E20-W | Cost-effective + wireless control | - |
Installation & Operation FAQs
Communication timeout when connecting to servo drives in EU factory?
Check protocol mismatch or IP address conflict. Verify servo drives support EtherCAT and ensure controller/drives are on same subnet. Disable firewall function if needed.
Controller restarting randomly in Middle Eastern oil fields?
Extreme temperature and dust issues. Add cooling fan, clean ventilation slots regularly, and use 24V DC power conditioner to filter unstable generator output.
Redundant model (E50-R) CPUs can't sync in North American pharmaceutical factory?
Check cable length (max 1 meter for sync cable) and redundancy settings. Ensure both CPUs have identical firmware versions and set to "hot standby" mode.
Wireless version (E20-W) can't connect to workshop WiFi in Japan?
Japanese frequency regulations require "-JP" suffix models for ARIB compliance. Use signal repeaters for thick concrete walls or NFC for short-range debugging.
Global Certifications & Quality Assurance
Compliance Certifications
CE Certification ATEX Certification SIL Certification RoHS Certification UL Certification CSA Certification FCC Certification RCM Certification
Quality Assurance
- 2-year global warranty with extended 3-year warranty for E50-R/E70 redundant models
- Industrial-grade components with IP40 protection design
- 72-hour high-temperature aging testing and 100% inspection process
- Automated production lines with 99.8% yield rate for key processes
- Unique serial numbers for full life-cycle data traceability
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shanghai Fradwell Industrial Automation Co., Ltd.
Location
No. 168, Chengnan Road, Pudong New Area, 201399 Shanghai, China
Contact Person
Angelo Wu