Shanghai Fradwell Industrial Automation Co., Ltd.
                                                                                                           
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XL5H EtherCAT Bus Controller Card Type Ultra Fast Speed For Versatile Control Needs

Price Negotiable
Price: $360- $420
MOQ: 1
Delivery Time: 3-5workdays
Product Description
XL5H EtherCAT Bus Controller | Card-Type Design, Ultra-Fast Speed for Versatile Control Needs
XL5H EtherCAT Bus Controller
The XL5H EtherCAT Bus Controller features a compact card-type design that saves installation space and simplifies integration into diverse industrial systems. With ultra-fast data transmission and processing speed, it ensures precise and responsive real-time control, meeting versatile requirements for automated production lines, intelligent machinery, and process control systems.
Core Product Features
Compact Card-Type Design
Slim card-style structure reduces cabinet space, ideal for AGVs and mobile equipment. Supports 35mm DIN rail mounting with tool-free push-in terminal blocks, cutting wiring time by 60%.
High-Speed EtherCAT Bus Performance
Nanosecond-level synchronization accuracy with microsecond-level response speed. Minimum cycle time of 1ms, supports up to 127 slave stations without switches.
Full-Scenario Adaptability
Complies with IEC 61131-3 standard, supports multiple programming languages. Expandable with digital and analog modules for diverse industrial applications.
Industrial-Grade Stable Protection
Class A EMC electromagnetic compatibility testing. Anti-interference circuit design with wide voltage input and verified through extreme temperature tests.
 
Core Product Advantages
Efficiency Enhancement
Reduces CPU load by 25%-30% compared to traditional controllers. Supports automatic slave station scanning and 10-second servo commissioning.
Cost Optimization
Modular design avoids function redundancy. Eliminates need for expensive interface cards, reducing long-term costs by over 40%.
Easy Operation & Maintenance
Channel-level status indicators for precise fault location. Supports remote program upload/download and online upgrades.
Flexible Expansion
Board-to-board connections support hot-swapping. IO modules and slave devices can be seamlessly added for future capacity upgrades.
Core Technical Specifications
Parameter Category Item Specification
Basic Performance User Program Capacity 1 MB (FlashROM)
Basic Instruction Execution Speed 0.01–0.05 μs
Program Execution Mode Cyclic scanning mode
Max. I/O Points 536 points
Power Supply Rated Operating Voltage DC 24 V (20.4–28.8 V)
Power Input Type DC 24 V, wide-range voltage input
Power Protection Over-voltage/over-current/short-circuit protection
I/O & Expansion Native I/O (XL5H-24A8L) 24 points (12 NPN inputs, 12 transistor outputs)
High-Speed Counter 3 channels (single-phase max. 80 kHz, AB phase max. 50 kHz)
Pulse Output 2 axes, max. 100 kHz (Y0-Y1)
Expansion Capability Right: 16 modules; Left: 1 module
EtherCAT Bus Protocol EtherCAT (CoE, PDO, SDO supported)
Communication Rate 100 Mbps (100BASE-TX, full-duplex)
Max. Slave Stations 127 stations
Cycle Time Min. 1 ms; Synchronization Jitter < 1 μs
Station-to-Station Distance ≤ 100 m (CAT5e/CAT6 cable)
Target Industries & Scenarios
Automated Production Lines
PCB pick-and-place lines and precision assembly with 1ms ultra-short cycle time and support for 127 slave stations.
Warehousing & AGV Robotics
High-speed sorting lines and AGV control with low-latency EtherCAT bus and industrial-grade EMC protection.
PV & Lithium Battery Equipment
Solar cell stringers and battery assembly with hybrid control of EtherCAT bus axes + local pulse axes.
Packaging & Food Processing
Beverage filling and packaging equipment with 0.01μs instruction execution speed and tool-free terminal blocks.
Common Installation & Operation Issues
Controller fails to communicate with slave stations after installation?
Check wiring and use CAT5e/CAT6 full-duplex cables. Confirm slave station addresses and enable auto-scan mode for automatic address assignment.
Controller freezes in industrial environment?
Move controller 1 meter from high-power devices. Use shielded EtherCAT cables with proper grounding and ensure stable power supply within 20.4–28.8V DC.
Can expansion modules be hot-swapped?
Yes, expansion modules support hot-swapping. Set module to "maintenance mode" before swapping. Main controller cannot be removed while powered on.
Product Certifications & Quality Assurance
  • CE Certification (EU): Complies with LVD and EMC directives for EU market access
  • FCC Certification (USA/Canada): Meets FCC Part 15 Class A standards for industrial electromagnetic radiation
  • UL Certification (North America): UL 508 safety certification with V0 flame retardant rating
  • RoHS Certification (Global): Complies with RoHS 2.0 directive for hazardous substance limits
  • KC Certification (Korea): Certified by Korea Communications Commission
  • CB Certification (Global): IECEE CB Test Certificate for mutual recognition across 30+ countries

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Shanghai Fradwell Industrial Automation Co., Ltd.
Location No. 168, Chengnan Road, Pudong New Area, 201399 Shanghai, China
Contact Person Angelo Wu

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