Environment Friendly PU Potting Compound For Transformer TSCA Certified BZ-519-6
(Cruical)Environment-friendly And UV-resistant Transparent Flexible PU Potting Compound
BZ-519-6 PU is a 5-year UV-resistant, high-transparency flexible polyurethane potting compound. This eco-friendly material complies with RoHS, REACH, and TSCA regulations, and meets automotive-grade VCO tube standards. Ideal for automotive lighting strips and flexible light strips, it offers exceptional toughness and protection, making it a high-performance transparent polyurethane potting material.
Key Product Features
- Two component high transparency polyurethane with moderate fluidity, convenient process operation, easy infusion, suitable for both manual and machine operations.
- The product meets lead-free and mercury-free requirements, and complies with the EU's low VOC requirements.
- Excellent weather resistance and UV resistance properties,It can be used outdoors for 5 years;
- Exhibits excellent flexibility and toughness, with a tensile elongation exceeding 200%.
Technical Parameters
|
Parameters |
Hardener BZ-519-6 A |
Resin BZ-519-6 B |
|
|
Before curing |
Appearance |
Clear liquid |
Clear liquid |
|
Viscosity(mPa·s.25℃) |
5000±2000 |
1100±400 |
|
|
Initial mixed viscosity(mPa·s.25℃) |
1900±700 |
||
|
Density(g/cm³.25℃) |
1.11±0.05 |
1.03±0.05 |
|
|
Mixing&Curing
|
Mix ratio(by weight) |
A:B=1:1 |
|
|
Pot life 130±30g(min.25℃) |
24-42min |
||
|
Curing condition |
Room temperature curing |
||
|
Surface drying time 30g(H.25℃) |
4-6 |
||
|
Curing time 30g(H.25℃) |
8-12 |
||
|
Curing time 30g(Heated) |
Heated curing isn’t advised |
||
|
After curing
|
Hardness (Shore A) |
50±5 |
|
|
Temperature resistance(℃) |
-40~85℃ |
||
|
Water absorption(24H) |
≤1.0% |
||
|
Surface resistivity (Ω/sq) |
≥1.0×1012 |
||
|
Volume resistivity (Ω.cm) |
≥1.0×1012 |
||
|
Tensile strength(MPa) |
≤3 |
||
|
Elongation at break(%) |
≥100% |
||
|
Dielectric constant(at 50Hz) |
≥8 |
||
|
Breakdown voltage(kV/mm)
|
≥14 |
||
Product Applications
- LED Flexible Strip Light: This model features exceptional flexibility, allowing seamless bending at any angle with strong adhesion. It provides robust protection for LEDs and FPC, while meeting food-grade environmental standards.
- LED Outdoor Lighting: Resistant to yellowing for up to 5 years, with excellent low-temperature and high-temperature aging resistance, ideal for outdoor use, and features an IP68 waterproof rating.
Directions for Use
- Pre-potting Preparation: Calibrate scales, prepare potting tools, cleaning tools, check machine settings, check vacuum pump force, etc.
- Product Pre-treatment: Place product on a level surface or fixture. Remove dust, clean, degrease, and dry if necessary.
- Accurate Proportioning: Manual operation requires precise mixing according to the specified ratio and recording. Machine potting requires calibrated ratios and first-article confirmation is recommended.
- Mixing & Stirring: Manual operation requires thorough stirring or using electric stirrers to ensure homogeneous mixing. Machine potting requires sufficient stirring speed, adjust as needed.
- Uniform Potting: Manual operation should be done in small, multiple batches to ensure uniformity. Machine potting should follow the programmed path for quantitative dispensing.
- Inspection or Secondary Potting: After potting, visually inspect as needed. Perform touch-up, bubble removal, or secondary potting if required.
- Curing: Allow the potted and inspected products to cure at room temperature or with heat assistance (recommended 60°C if needed), according to product and process requirements.
- Final Product Confirmation: Perform visual inspection and performance testing as required by the customer.
Packing & Shipping & Storage
- Hardener: Typically 5KG/ 10KG / 20KG/ 200KG metal or plastic drums.
- Resin: Typically 5KG/ 10KG / 20KG / 200KG metal or plastic drums.
- Store and transport as a general chemical product.
- Store sealed, protected from light at room temperature. Shelf life varies from 6 to 12 months depending on packaging; please refer to the expiry date on the shipping package.
- When temperature drops to 15°C or lower, the hardener or resin should be stored in a warm place or heated before use for potting. Specific heating recommendations depend on the temperature drop; please communicate and consult with us.
FAQ
Q1: Is the compound easy to apply and cure?
A1: Yes, the potting compound has good flow characteristics for easy application and typically cures at room temperature, forming a tough and flexible protective layer.
Q2: Can this potting compound be used for outdoor electronic applications?
A2: Yes, the weather-resistant properties of this transparent polyurethane potting compound make it suitable for outdoor use, providing protection against UV rays, rain, and temperature fluctuations.
Q3: What are the main features of the Weather-Resistant Transparent Polyurethane Potting Compounds?
A3: This potting compound offers excellent weather resistance, high transparency, strong adhesion, and durability, making it ideal for protecting electronic components from moisture, dust, and environmental damage.
Q4: Does the transparent nature of the compound affect its protective qualities?
A4: No, the transparency of the polyurethane potting compound does not compromise its protective features; it still provides excellent insulation and environmental protection while allowing visual inspection of the encapsulated components.
Q5: What types of electronics are compatible with this potting compound?
A5: It is compatible with a wide range of electronic components, including circuit boards, sensors, connectors, and LED assemblies, especially those requiring clear encapsulation and protection from harsh environmental conditions.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.