High Barrier Flexible Packaging Film High Strength Aroma Barrier Multi Layer Structure
Custom-engineered film blends of EVOH, PA Nylon & CPP/PE for the most demanding packaging applications. When off-the-shelf films fail under pressure, you need a solution engineered for endurance. Our custom-formulated composites blend the unparalleled properties of EVOH, PA Nylon, and CPP/PE into a singular, superior substrate designed for tough packaging applications.
We don't just layer materials; we engineer their interaction. By custom-blending these three high-performance polymers, we create a film with synergistic properties that address the complex failure modes of challenging products.
Property Contributed: Ultra-High Oxygen & Aroma Barrier
Role in Tough Packaging: Prevents oxidative degradation and flavor scalping in products exposed to stress, temperature swings, or long distribution cycles. This is the non-negotiable layer for preserving product integrity against invisible chemical threats, even in harsh conditions.
Property Contributed: Exceptional Puncture, Tear, and Abrasion Resistance
Role in Tough Packaging: This is the film's armor. PA Nylon provides the tensile strength and toughness to withstand internal abuse from sharp, heavy, or coarse contents and external punishment from palletizing, shipping, and rugged handling.
Property Contributed: Reliable Hermetic Seal & Moisture Barrier
Role in Tough Packaging: We tailor the CPP or PE blend to ensure reliable bonding—even when sealing through product dust, minor oils, or on high-speed lines packaging difficult-to-handle goods. This layer locks in the protection.
- Heavy-Duty Industrial & Automotive: Greased components, sharp fasteners, abrasive compounds
- Challenging Food & Protein: Bone-in meat cuts, frozen seafood with fins, hard cheeses, oily snacks
- High-Performance Agriculture: Sharp fertilizers, treated seeds, chemical additives
- Construction & Hardware: Aggregates, sharp tools, reactive mixtures
- E-Commerce Fulfillment: Products requiring superior durability for direct-to-consumer shipping
- Precision Performance Tuning: Adjust ratios to hit exact targets for Oxygen Transmission Rate, moisture barrier, puncture force, and seal initiation temperature
- Problem-Specific Formulations: Optimized for extreme cold resistance, high grease resistance, or exceptional flex-crack resistance
- Process Compatibility: Engineered for runnability on vertical form-fill-seal, horizontal flow wrap, and deep-draw thermoforming equipment
| Barrier Materials | EVOH Film, PA (Nylon) Film, CPP/PE Film |
|---|---|
| Film Structure | 2/3/4 Layers available |
| Thickness Range | 60-120 microns |
| Maximum Dimensions | 1200mm (W) × 1200mm (H) × 1200mm (L) |
| Printing | High-definition gravure printing |
| Color Capacity | Maximum 12 colors |
| Surface Finish | Gloss |
| Customization | Fully customizable upon request |
- Sweets and confectionery
- Biscuits and cookies
- Ready-to-eat meals
- Sauces and condiments
- Corn and vegetable products
- Coffee and tea
- Snack foods
- Laundry detergent pods
- Shampoo and conditioner
- Shower gel and liquid soap
- Fabric softeners
- Household cleaners
- Pharmaceutical products
- Medical device packaging
- Agricultural chemicals
- Electronic components
- Minimum Order Quantity: 500kg
- Samples: Available ($0 - $500 USD)
- Printing Plate Charge: $70 - $150 USD (one-time fee for custom designs)
- Packaging: Secured in cartons and palletized for international shipping
Partner with us to package your success.
Contact us today to discuss your custom packaging requirements and request samples!
Why Choose Custom-Blended Films? Standard films are a compromise. When your product is sharp, heavy, oily, or sensitive, you need a film engineered for the specific intersection of threats it presents. Our custom blends eliminate the "weakest link" by ensuring both barrier and strength are elevated to required levels in one integrated structure.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.