BIG TCGT110204EL PVD Coated Carbide Turning Insert with EL Chipbreaker and R0.4 Corner Radius for Precision CNC Turning Carbide inserts
The TCGT110204EL is premium coated fine-grain carbide precision finishing insert dedicated for small part inner bore and outer diameter finish turning on CNC lathes and Swiss automatic lathes. Featuring 60° triangular positive rake TCGT geometry, EL sharp-edge fine-finish chipbreaker structure and premium wear-resistant carbide substrate, the insert delivers low cutting resistance and outstanding anti-adhesion performance to keep stable cutting during continuous high-precision finish machining of steel and non-ferrous materials.
Optimized EL edge and chip groove design achieves short fragmented chips and unobstructed chip removal, ensuring ultra-smooth workpiece surface and tight dimensional tolerance for miniature component mass production.
- Fine-grain tungsten carbide base with low-friction PVD coating balances sharp cutting edge and moderate wear resistance, suitable for high-speed finish turning of carbon steel, stainless steel, copper and aluminum alloy.
- Exclusive EL sharp honed edge reduces cutting load, effectively suppresses built-up edge during precision finishing.
- Standard TCGT1102 insert specification with positive large clearance angle, small cutting resistance, matched perfectly with corresponding TCGT series tool holders.
- Ultra-precision ground cutting edge realizes high-quality finished surface, greatly omitting follow-up polishing procedures.
- Reasonable edge strengthening design avoids tiny edge chipping in long-cycle small-bore continuous machining and extends insert service life.
- Carbon steel
- Austenitic stainless steel
- Aluminum alloy
- Copper & brass
- Low hardness engineering plastic
- Miniature part precision outer diameter finishing
- Small-diameter deep inner hole fine boring
- Swiss automatic lathe precision component processing
- Light interrupted thin-wall part finish turning
- High-surface-quality small batch turning
| Item | Parameter |
|---|---|
| Model | TCGT110204EL |
| Grade | Standard PVD Coated Grade |
| Material | Fine-grain Tungsten Carbide |
| Insert Shape | 60° Triangular Positive TCGT Type |
| Insert Size | 1102 Standard Dimension |
| Corner Radius | R0.4 |
| Chipbreaker | EL Fine Finishing Groove |
| Coating | Multilayer PVD Coated |
| Matching Toolholder | TCGT1102 Series Turning Tool Holder |
| Process Type | Precision OD & ID Finish Turning |
Combining low-resistance positive rake structure and professional EL finishing chipbreaker design, TCGT110204EL maintains stable precision cutting for small-size precision parts. Excellent anti-adhesion and fine surface machining ability improves product yield and shortens processing cycle, being cost-effective dedicated finishing insert for precision workshop and Swiss lathe production.
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