1-to-1 Industrial Vacuum Resistance Furnace for Rhenium Material Processing
Price:
$ 60000-100000
MOQ:
1 Set
Delivery Time:
90 Days
Brand:
Nuotian
Product Description
1-to-1 Industrial Vacuum Resistance Furnace for Rhenium Material Processing
Description:
- Specialized for high-value rhenium material mass production, this 1-to-1 vacuum resistance furnace achieves 2200℃ stable heating through a sealed vacuum chamber and high-power resistance heating. Powered by 380V 3-phase electricity with thyristor control, it ensures reliable performance for extended production runs.
- Its heavy-duty frame withstands the rigors of industrial use, while the precision temperature control system calibrates heating rates and hold times to match rhenium’s high-temperature processing requirements—ensuring uniform material properties and reducing product defects. The vacuum environment prevents rhenium oxidation during heat treatment.
- With automated safety safeguards (vacuum leak monitoring, over-temperature protection, power-off backup) and a user-friendly interface, it requires minimal manual intervention, making it suitable for large-scale processing of rhenium alloys for aerospace engines and high-temperature components.
Application:
- Polysilicon Sintering: Mass production of high-purity polysilicon for solar cell manufacturing.
- Zirconia Ceramic Valve Production: Mass sintering for oil/gas and chemical processing industries.
- High-Temperature Rhenium Components: Mass manufacturing of rhenium-based parts for industrial furnaces.
Specification:
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Resistance Furnace -- Technology Parameter |
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|
|
Lab usage |
Production usage |
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|
NTI-DZL-54W |
NTI-DZL-98W |
NTI-DZL-300w |
NTI-DZL-400W |
NTI-DZL-720W |
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|
Working size |
mm |
300×300×600 |
350×350×800 |
500×500×1200 |
500×500×1600 |
600×600×2000 |
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Heating type |
/ |
Resistance heating |
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Control type |
/ |
SCR control |
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HT zone capacity |
L |
54 |
98 |
300 |
400 |
720 |
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Loading weight |
g |
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³ |
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|
IF power |
Kw |
100 |
150 |
300 |
400 |
650 |
|
Ultimate vacuum |
Pa |
20 |
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|
Max.working temperature |
℃ |
2300 |
2300 |
2300 |
2300 |
2300 |
|
Usual working temperature |
℃ |
2200 |
2200 |
2200 |
2200 |
2200 |
|
Temperature uniformity |
℃ |
±10 |
±10 |
±10 |
±10 |
±10 |
|
Working environment |
/ |
Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure) |
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Furnace Configuration:
- Control System: Optional 1-to-1 (one control cabinet for one furnace), equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
- Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
- Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
- Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
- Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2200℃).
- Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
- High-Temperature Capability: Reaches up to 2200℃.
- Vacuum & Resistance Heating: Vacuum environment prevents material oxidation.
- Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
- Versatility: Compatible with a wide range of materials (carbon,ceramics, alloys, c/c,special powders), meeting diverse production needs.
- Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
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After-sales Service:
We provide comprehensive after-sales support to ensure your equipment operates smoothly:
- Warranty: 1-year warranty for core electrical components against manufacturing defects.
- Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
- Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhuzhou Nuotian Electric Heating Technology Co.,Ltd.
Location
No.2 Changcheng Road, Xiangtang Community, Qunfeng TownTianyuan District, Zhuzhou City, Hunan Province, China
Contact Person
Annie Zhu