1-to-1 Industrial Vacuum Resistance Furnace for Vanadium Carbide Mass Sintering
1-to-1 Industrial Vacuum Resistance Furnace for Vanadium Carbide Mass Sintering
Description:
- Specialized for large-scale vanadium carbide production, this 1-to-1 vacuum resistance furnace achieves 2200℃ stable heating via high-efficiency resistance heating and a sealed vacuum chamber (ultimate vacuum 20Pa). It runs on 380V 3-phase power with thyristor control, supporting 24/7 continuous operation to match industrial production lines’ throughput demands.
- Its heavy-duty industrial frame is engineered to resist wear from prolonged cycles, while the intelligent temperature control system precisely adjusts heating rates and holding times—ensuring uniform sintering of vanadium carbide batches, improving material hardness and wear resistance. The vacuum environment eliminates oxidation, a critical factor for high-purity carbide manufacturing.
- Equipped with automated safety safeguards (vacuum leak detection, over-temperature shutdown, power-off backup) and a streamlined operation panel, it minimizes manual intervention and downtime, making it a core piece of equipment for vanadium carbide used in cutting tools and wear-resistant components.
Application:
- Boron Nitride Insulator Production: Mass sintering for high-temperature industrial furnaces.
- Vanadium Carbide Cutting Tools: Mass sintering for high-performance metalworking tool production.
- High-Temperature Rhenium Components: Mass manufacturing of rhenium-based parts for industrial furnaces.
Specification:
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Resistance Furnace -- Technology Parameter |
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Lab usage |
Production usage |
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NTI-DZL-54W |
NTI-DZL-98W |
NTI-DZL-300w |
NTI-DZL-400W |
NTI-DZL-720W |
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Working size |
mm |
300×300×600 |
350×350×800 |
500×500×1200 |
500×500×1600 |
600×600×2000 |
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Heating type |
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Resistance heating |
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Control type |
/ |
SCR control |
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HT zone capacity |
L |
54 |
98 |
300 |
400 |
720 |
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Loading weight |
g |
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³ |
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IF power |
Kw |
100 |
150 |
300 |
400 |
650 |
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Ultimate vacuum |
Pa |
20 |
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Max.working temperature |
℃ |
2300 |
2300 |
2300 |
2300 |
2300 |
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Usual working temperature |
℃ |
2200 |
2200 |
2200 |
2200 |
2200 |
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Temperature uniformity |
℃ |
±10 |
±10 |
±10 |
±10 |
±10 |
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Working environment |
/ |
Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure) |
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Furnace Configuration:
- Control System: Optional 1-to-1 (one control cabinet for one furnace), equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
- Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
- Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
- Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
- Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2200℃).
- Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
- High-Temperature Capability: Reaches up to 2200℃.
- Vacuum & Resistance Heating: Vacuum environment prevents material oxidation.
- Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
- Versatility: Compatible with a wide range of materials (carbon,ceramics, alloys, c/c,special powders), meeting diverse production needs.
- Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
After-sales Service:
- Warranty: 1-year warranty for core electrical components against manufacturing defects.
- Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
- Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
Get in Touch
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