2200°C Sintering Resistance Furnace with Vacuum Atmosphere for B4C
2200°C Sintering Resistance Furnace with Vacuum Atmosphere for B4C
Description:
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This specialized vacuum resistance furnace is purpose-built for batch-oriented industrial manufacturing.
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Boasting a high-efficiency resistance heating system and a hermetically sealed vacuum chamber, it achieves a maximum operating temperature of up to 2200°C, with an ultimate vacuum level of 20 Pa.
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Operating on 380V three-phase power and regulated by thyristor control, it delivers stable and uniform temperature performance, even during extended, continuous production cycles.
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Its heavy-duty industrial frame is engineered to withstand the rigors of continuous operation, while the intelligent temperature control system precisely modulates heating rates and holding periods. This ensures consistent processing of large batches, minimizing product variation and boosting overall yield for high-demand materials.
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Equipped with automatic safety features—including vacuum leak detection, over-temperature cut-off, and power failure protection—and a streamlined user interface, it reduces manual labor and operational risks. This makes it an ideal choice for the mass production of hard alloys, SiC components, and carbon-based materials.
Application:
- Graphite Electrode Production: Mass heat treatment for metallurgical and industrial applications.
- PI Film Debinding: High-throughput processing for carbon fiber precursor manufacturing lines.
- Radiation-Proof Material Sintering: Large-batch production of carbon-based shielding components.
Specification:
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Resistance Furnace -- Technology Parameter |
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Lab usage |
Production usage |
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NTI-DZL-54W |
NTI-DZL-98W |
NTI-DZL-300w |
NTI-DZL-400W |
NTI-DZL-720W |
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Working size |
mm |
300×300×600 |
350×350×800 |
500×500×1200 |
500×500×1600 |
600×600×2000 |
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Heating type |
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Resistance heating |
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Control type |
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SCR control |
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HT zone capacity |
L |
54 |
98 |
300 |
400 |
720 |
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Loading weight |
g |
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³ |
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IF power |
Kw |
100 |
150 |
300 |
400 |
650 |
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Ultimate vacuum |
Pa |
20 |
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Max.working temperature |
℃ |
2300 |
2300 |
2300 |
2300 |
2300 |
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Usual working temperature |
℃ |
2200 |
2200 |
2200 |
2200 |
2200 |
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Temperature uniformity |
℃ |
±10 |
±10 |
±10 |
±10 |
±10 |
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Working environment |
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Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure) |
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Furnace Configuration:
- Control System: Optional 1-to-1 (one control cabinet for one furnace), equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
- Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
- Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
- Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
- Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2200℃).
- Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
- High-Temperature Capability: Reaches up to 2200℃.
- Vacuum & Resistance Heating: Vacuum environment prevents material oxidation.
- Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
- Versatility: Compatible with a wide range of materials (carbon,ceramics, alloys, c/c,special powders), meeting diverse production needs.
- Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
After-sales Service:
- Warranty: 1-year warranty for core electrical components against manufacturing defects.
- Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
- Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
Get in Touch
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