PLC Controlled Inert Gas Protection Hot Press Furnace for Diamond Copper
Price:
$80000-100000
MOQ:
1 Set
Delivery Time:
90 Days
Brand:
Nuotian
Product Description
PLC Controlled Inert Gas Protection Hot Press Furnace for Diamond Copper Composite Sintering
Description:
- This vacuum hot‑press furnace adopts batch‑mode resistance heating design, tailored for densification sintering of diamond‑copper composite materials.
- Supported by inert gas shielding and high‑seal vacuum chamber, it delivers stable high‑temperature working conditions, minimizing oxidation risk for composite samples and securing consistent processing quality.
- Built with heavy‑duty mechanical structure, the unit is fitted with intelligent PLC temperature control module. It supports flexible adjustment over heating rate, holding time and cooling curve, realizing uniform heating across workpieces and reducing local temperature deviation during hot pressing procedure.
- Multiple chamber dimension options are available, covering lab small‑batch trials as well as pilot‑scale production. Apart from diamond‑copper composites, it can also serve various powder metallurgy and ceramic composite sintering tasks for different R&D and manufacturing demands.
- Equipped with intuitive human‑machine operation panel, the furnace integrates comprehensive safety mechanisms including over‑temperature warning and vacuum leakage monitoring. It can be well deployed in material research laboratories and industrial production workshops.
Application:
- Ceramic Materials: Boron carbide powder, silicon carbide powder, alumina powder, silicon nitride powder, and other advanced ceramic components.
- Hard Alloys & Metals: Processing of tungsten carbide powder, carbide alloys powder, metal billets, and powder metallurgy products (e.g., neodymium magnets, NdFe14B).
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Specification:
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Hot Press Furnace -- Technology Parameter |
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Production usage |
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NTI-RYL-20T |
NTI-RYL-50T |
NTI-RYL-100T |
NTI-RYL-200T |
NTI-RYL-400T |
NTI-RYL-600T |
NTI-RYL-800T |
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Working size |
mm |
ф160x160 |
ф200x300 |
ф300x400 |
ф400x500 |
ф500x600 |
ф600x700 |
ф700x800 |
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Heating type |
|
Graphite resistance |
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Control type |
/ |
SCR control |
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Pressure rise rate |
Pa/h |
3 |
5 |
6 |
6 |
6 |
6 |
6 |
|
IF power |
Kw |
40 |
75 |
150 |
250 |
400 |
550 |
700 |
|
Ultimate vacuum |
Pa |
6*10-3 |
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Max.working temperature |
℃ |
2300 |
2300 |
2300 |
2300 |
2300 |
2300 |
2300 |
|
Pressure |
Ton |
20 |
50 |
100 |
200 |
400 |
600 |
800 |
|
Displacemenet |
mm |
0-100 |
0-150 |
0-250 |
0-350 |
0-450 |
0-550 |
0-650 |
|
Working environment |
/ |
Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure) |
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Furnace Configuration:
- Control System: Optional 1-to-1 (one control cabinet for one furnace) control modes, equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
- Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
- Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
- Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
- Temperature Measurement: Equipped with Tungsten-rhenium thermocouple for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2300℃).
- Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
- High-Temperature Capability: Reaches up to 2300℃.
- Vacuum & Resistance Heating: Vacuum environment prevents material oxidation.
- Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
- Versatility: Compatible with a wide range of materials (carbon,ceramics, alloys, c/c,special powders), meeting diverse production needs.
- Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
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After-sales Service:
We provide comprehensive after-sales support to ensure your equipment operates smoothly:
- Warranty: 1-year warranty for core electrical components against manufacturing defects.
- Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
- Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhuzhou Nuotian Electric Heating Technology Co.,Ltd.
Location
No.2 Changcheng Road, Xiangtang Community, Qunfeng TownTianyuan District, Zhuzhou City, Hunan Province, China
Contact Person
Annie Zhu