PLC Touch Screen Controlled Vacuum High Temperature Resistance Furnace
PLC Touch Screen Controlled Vacuum High Temperature Resistance Furnace
Description:
- Designed for continuous industrial thermal processing of rare earth oxide ceramics, this custom vacuum resistance furnace reaches up to 2200°C with efficient resistance heating and sealed vacuum chamber, ultimate vacuum 20Pa. Powered by 380V three-phase supply and thyristor regulator, it delivers stable temperature output during long-cycle production runs.
- Built with robust heavy-duty industrial frame to withstand prolonged cyclic operation. Its smart temperature controller precisely adjusts heating ramp rates and holding periods, ensuring uniform thermal treatment across large batches. This effectively lowers product inconsistency and improves yield for advanced high-performance materials.
- Equipped with comprehensive automatic safety interlocks: vacuum leakage monitoring, over-temperature cutoff and power failure protection. Featuring user-friendly operation interface to cut manual workload and operational hazards. Suitable for bulk production of PI film, radiation shielding materials, rare earth oxides and various ceramic components.
- Graphite heating vacuum sintering furnace for pressureless sintering of semi-insulating silicon carbide, max working temperature 2000°C.
Application:
- Hard Alloy Manufacturing: Large-scale heat treatment of tungsten carbide and rhenium alloy parts for cutting tools and machinery.
- SiC Component Production: Mass sintering of silicon carbide for semiconductor and industrial equipment applications.
- Carbon Material Processing: High-throughput debinding of PI film and radiation-proof materials for industrial supply chains.
Specification:
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Resistance Furnace -- Technology Parameter |
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Lab usage |
Production usage |
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NTI-DZL-54W |
NTI-DZL-98W |
NTI-DZL-300w |
NTI-DZL-400W |
NTI-DZL-720W |
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Working size |
mm |
300×300×600 |
350×350×800 |
500×500×1200 |
500×500×1600 |
600×600×2000 |
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Heating type |
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Resistance heating |
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Control type |
/ |
SCR control |
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HT zone capacity |
L |
54 |
98 |
300 |
400 |
720 |
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Loading weight |
g |
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³ |
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IF power |
Kw |
100 |
150 |
300 |
400 |
650 |
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Ultimate vacuum |
Pa |
20 |
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Max.working temperature |
℃ |
2300 |
2300 |
2300 |
2300 |
2300 |
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Usual working temperature |
℃ |
2200 |
2200 |
2200 |
2200 |
2200 |
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Temperature uniformity |
℃ |
±10 |
±10 |
±10 |
±10 |
±10 |
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Working environment |
/ |
Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure) |
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Furnace Configuration:
- Control System: Optional 1-to-1 (one control cabinet for one furnace), equipped with Delta PLC for stable, intelligent operation.
Key standard & optional components:
- Vacuum System: Integrated high-performance vacuum unit (including vacuum pump, valve group) to maintain stable vacuum environment during sintering.
- Gas Purifier: High-efficiency gas purification equipment (optional) to filter impurities and ensure clean gas supply for atmosphere-controlled processes.
- Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation, ensuring stable operation of high-temperature components.
- Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports precise temperature control up to 2200℃).
- Air Compressor: Optional auxiliary equipment to provide stable air supply for pneumatic components.
Feature Advantages:
- High-Temperature Capability: Reaches up to 2200℃.
- Vacuum & Resistance Heating: Vacuum environment prevents material oxidation.
- Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature Control System, ensuring stable sintering processes and consistent product quality.
- Versatility: Compatible with a wide range of materials (carbon,ceramics, alloys, c/c,special powders), meeting diverse production needs.
- Safety & Reliability: Equipped with short circuit, over pressure, over-temperature, over current, water shortage, and other protection mechanisms for safe operation.
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After-sales Service:
- Warranty: 1-year warranty for core electrical components against manufacturing defects.
- Lifetime Service: Lifetime technical support, including remote troubleshooting, maintenance guidance, and replacement part supply (charged for non-warranty parts).
- Response Efficiency: 24-hour online consultation for urgent issues; on-site service (available globally) can be arranged based on your needs (travel costs extra).
Get in Touch
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