Industrial Glycol Chiller
Industrial Sub-Zero Cooling Solution by BOSIKAR
Product Overview
The BOSIKAR Water-Cooled Glycol Chiller is a high-performance industrial refrigeration system designed for stable sub-zero cooling using a glycol–water mixture.
By circulating glycol, it effectively lowers the freezing point of the coolant, ensuring safe, reliable, and continuous operation for industrial processes requiring low-temperature control.
Water-cooled chillers use external water from a cooling tower to remove heat from the condenser, providing higher energy efficiency and stable performance even in high ambient temperatures.
Advantages of Water-Cooled Glycol Chillers
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Higher efficiency than air-cooled chillers (higher COP)
-
Stable cooling performance under high ambient temperature conditions
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Low noise operation, ideal for indoor installations
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Suitable for medium to large cooling capacity industrial applications
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Integrated glycol system for sub-zero temperature control
Wide Low-Temperature Operating Range
- Chilled fluid temperature range: 0°C to -40°C
- High temperature stability for continuous operation
- Optimized refrigeration system for low-temperature performance
The chilled glycol solution is circulated through the process equipment via a high-efficiency chiller pump, ensuring uniform heat removal and consistent cooling performance.
System Features
Water-Cooled Condenser
- Uses water from an external cooling tower
- Stable heat rejection under continuous operation
- Minimizes compressor load for higher efficiency
- Supports large industrial cooling systems
Glycol Anti-Freezing System
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Glycol–water mixture lowers freezing point
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Protects evaporator, pumps, and piping in sub-zero applications
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Ensures safe and reliable long-term operation
Low Temperature Glycol Chiller – Technical Specification
|
Item |
Specification |
|
Model |
BSK-100WDL |
|
Chilled Fluid |
Glycol–Water Mixture |
|
Cooling Capacity |
189kW at outlet -10°C |
|
Fluid Temperature Range |
0°C to -40°C |
|
Temperature Stability |
±2°C |
|
Refrigerant |
R404A (optional) |
|
Compressor Type |
Screw (industrial grade) |
|
Condenser Type |
Water-cooled shell and tube |
|
Evaporator Flow Rate |
48m³/h |
|
Condenser Flow Rate |
40 m³/h |
|
Ambient Temperature Range |
-15°C to 50°C |
|
Power Supply |
380–415V / 50Hz / 3 Phase (customizable) |
|
Control System |
PLC controller, real-time monitoring |
|
Protection Features |
High/Low pressure, anti-freezing, overload, phase loss, phase sequence |
|
Noise Level |
≤ 68 dB |
|
Dimensions (L×W×H) |
3200 × 1150 × 2200 mm |
|
Weight |
2200 kg |
|
Applications |
CNC machine tools, beverage filling, spindle cooling, chemical reaction systems, grinding/milling machines, welding/cutting equipment, laboratory and process cooling |
Notes
- Specifications are for reference; customization available based on site requirements and glycol concentration.
- Optional water-cooled version available for higher efficiency and quieter operation.
- Flow rate, voltage, and refrigerant type can be adjusted according to customer demand.
Reliable Industrial Configuration
High-Quality Core Components
- Industrial-grade compressor (scroll or screw, optional)
- High-efficiency evaporator designed for glycol media
- Optimized refrigeration circuit for low-temperature stability
- Designed for 24/7 continuous industrial operation
Typical Applications
- BOSIKAR industrial glycol chillers are widely used in:
- Beverage filling and food processing lines
- Grinding and milling machines
- Chemical reaction systems
- Welding machines
- Laser cutting and cutting machines
- Pharmaceutical, laboratory, and process cooling applications
The system supports temperature adjustment up to 40°C below zero, meeting the requirements of demanding industrial environments.
Air-Cooled vs Water-Cooled Chiller: Quick Comparison
|
Feature |
Air-Cooled Chiller |
Water-Cooled Chiller |
|
Cooling Medium |
Air |
Water |
|
Cooling Tower |
Not required |
Required |
|
Energy Efficiency |
Moderate |
High |
|
Water Consumption |
None |
Required |
|
Installation Cost |
Lower |
Higher |
|
Maintenance |
Simple |
More complex |
|
Suitable Capacity |
Small–Medium |
Medium–Large |
Application Recommendations
Choose an Air-Cooled Chiller if:
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Water resources are limited or restricted
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Installation space is flexible (outdoor installation)
-
Initial investment budget is limited
-
Cooling capacity requirement is small to medium
Choose a Water-Cooled Chiller if:
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High energy efficiency is a priority
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Ambient temperature is high (hot climate regions)
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Large cooling capacity or 24/7 continuous operation is required
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Stable and quiet operation is important
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.