Custom 55L Capacity Internal Mixer Machine 75KW Rubber Compound Mixer
Price:
$33500-$36000
MOQ:
1 set
Delivery Time:
Negotiable
Brand:
CFine
Product Description
Custom 55L Capacity Internal Mixer Machine For Rubber Compounding
The 55L internal mixer is engineered to effectively mix, knead, and disperse various chemical materials including EVA, rubber, synthetic rubber, and hot melt adhesives. This equipment plays a crucial role in developing experimental formulations that can be smoothly scaled up to production-level processes. With robust and wear-resistant construction, the mixer guarantees even blending and stable modification of material characteristics, ensuring consistent and high-quality mixing outcomes.
Technical Specifications
| Model | CF-25L | CF-35L | CF-55L | CF-75L | CF-110L | CF-150L |
|---|---|---|---|---|---|---|
| Total Volume of Mixing Chamber (L) | 45 | 75 | 125 | 180 | 250 | 380 |
| Working Capacity of Mixing (L) | 25 | 35 | 55 | 75 | 110 | 150 |
| Driving Motor Power (kw) | 37 | 55 | 75 | 110 | 160 | 220 |
| Tilting Angle (°) | 110 | 110 | 110 | 110 | 110 | 110 |
| Rotational Speed of the Rotor (front/rear) (r/min) | 38/32 | 38/32 | 38/32 | 38/32 | 38/32 | 38/32 |
| Air Compression Pressure (MPa) | ≥0.6-0.8 | ≥0.6-0.8 | ≥0.6-0.8 | ≥0.6-0.8 | ≥0.6-0.8 | ≥0.6-0.8 |
| Net Weight (kg) | 4000 | 6300 | 7500 | 10300 | 14200 | 18000 |
| Product Size (mm) | 2750×1750×2750 | 2900×2000×3000 | 3450×2300×3400 | 3600×2300×3900 | 3800×2550×3900 | 4700×3350×4000 |
Working Principle
Inside the mixing chamber, the two rotors rotate at a specific speed ratio relative to each other, drawing material from the feeding port into the gap between the rollers. There, it is subjected to strong squeezing and shearing forces. After passing through the roller gap, the material strikes the sharp "W"-shaped edge of the mixing chamber and splits into two streams, which flow along the gaps between the front and rear chamber walls and the rotors before returning to the top area. Within the sealed chamber, the material undergoes intense shearing and mixing under controlled pressure and temperature, ensuring all components in the formulation are thoroughly dispersed and plasticized, allowing the formulation to achieve optimal performance.
Product Features
- Elliptic shear rotors with wear-resistant surfacing hard alloy coating and hard chrome-plated inner walls provide excellent resistance to wear and corrosion, extending equipment service life
- Circulating channel structure enables flow of heating or cooling media through rotor, mixing chamber, and top ram for precise temperature control using steam, oil, electric heating, or cooling water
- Advanced sealing design ensures stable and reliable operation
- Top ram applies pressure through pneumatic cylinder for uniform kneading and improved production efficiency
- Electrical control system uses well-known domestic brands and supports both manual and automatic modes for simple, flexible, and dependable operation
Technical Advantages
Advanced Anti-Leakage System
Changfeng's anti-leakage powder system utilizes a mechanical shaft seal compression design combined with a self-lubricating sealing ring. This ensures the ring remains tightly sealed throughout the mixing process. The self-lubricating feature minimizes wear on mixing components and effectively reduces noise issues such as whistling caused by leakage or inadequate sealing.
Precision Temperature Control
The inner structure of the mixing chamber features a complex tubular belt design that provides excellent heat exchange and precise temperature regulation. The rotor is equipped with a water-cooling system, which helps prevent material adhesion, maintains accurate temperature control, and promotes more uniform material dispersion.
After-Sales Service
During normal use, non-consumable parts are guaranteed for one year. We provide on-site installation guidance and long-term technical support.
Note: Electrical components and motors are imported from Taiwan and foreign brands.
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Company
Guangdong CFine Technology Co.,Ltd
Location
Jingmeng Industrial District,Shatang Village,Houjie Town,Dongguan City,Guangdong Province,China.
Contact Person
Wang