High-Carbon Steel Compression Spring with 2200 MPa Tensile Strength and 50 kN Load Capacity for Heavy-Duty Applications
Price:
Negotiable
MOQ:
Negotiable
Delivery Time:
Negotiable
Brand:
Sunzo
Product Description
High-Carbon Steel Compression Spring: Engineered Strength for Heavy-Duty Industrial Applications
In heavy-duty industrial environments—from construction machinery to commercial vehicle braking systems—compression springs must deliver exceptional tensile strength, load-bearing capacity, and fatigue resistance to ensure operational safety and equipment longevity.
Material & Performance Specifications
| Material Standards | Premium-grade high-carbon steel alloys (ASTM A228 and EN 10270-1) |
|---|---|
| Tensile Strength | Up to 2200 MPa |
| Hardness Rating | 45-50 HRC |
| Static Load Capacity | Exceeding 50 kN |
| Dynamic Cyclic Loads | 25 kN at 10 Hz without permanent deformation |
Engineering & Design Excellence
Our engineering process integrates advanced CAD (SolidWorks 2024) with FEA (ANSYS Mechanical) simulations to optimize coil geometry, pitch distribution, and end configurations. This precision design ensures load-deflection linearity within ±3% tolerance across the working range, while minimizing stress concentrations at coil interfaces.
Our heavy-duty valve springs feature a progressive pitch design that reduces resonant frequency by 22% compared to standard uniform-pitch springs, preventing harmonic vibration failures in high-speed machinery.
Manufacturing Process
- 5-axis CNC coiling machines (Torsion Tech TT-8000) with sub-millimeter precision (±0.01mm wire diameter control)
- Automated in-process monitoring throughout production
- Proprietary heat treatment cycle: oil quenching at 860°C followed by tempering at 420°C for 2 hours
- Uniform martensitic microstructure enhances fatigue life by 40%
- Validated through 10⁶ cycle testing at 80% of yield strength per ISO 10243 standards
- Post-treatment shot peening with 0.2mm steel media to induce compressive residual stress
Quality Assurance
- 100% load testing using 100kN servo-hydraulic test frames
- Ultrasonic flaw detection for material integrity
- Dimensional inspection via CMM (Coordinate Measuring Machine) with ±0.005mm accuracy
- Full traceability to raw material lot with 3.1.B material certificates
- Compliance with ISO 9001:2015 and automotive IATF 16949 standards
Application-Specific Solutions
- Mining Equipment: 12mm wire diameter springs with 150mm free length for jaw crusher toggle mechanisms, rated for 500,000 compression cycles
- Commercial Vehicles: Heavy-duty brake springs with 8mm wire diameter, maintaining 98% load retention after 200,000 actuation cycles
- Industrial Presses: Custom die springs with variable pitch profiles, delivering 30% higher energy absorption than standard designs
Technical Support & Reliability
Backed by a dedicated heavy-industry R&D team with 30+ years of spring engineering experience, we offer rapid prototyping (5-day turnaround) and full-scale production capabilities. Our high-carbon steel compression springs currently support 200+ industrial OEMs worldwide, with a field failure rate below 0.002%—testament to their reliability in the most demanding heavy-duty applications.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jiangsu Sunzo Spring Elasticity Technology Co., Ltd
Location
No.20, Xinghuo Road, Nanjing High-tech Development Zone
Contact Person
wendy