Comprehensive Mechatronics Integrated Control Training Bench Didactic Workstation For Vocational Mechatronics Lab Practical Teaching

The training device consists of an aluminum alloy guide rail training platform, typical mechanical components of mechatronics equipment, PLC modules, frequency converter modules, button modules, power supply modules, simulated production equipment training modules, terminal blocks, various sensors. The overall structure is open and modular. The training device is used for assembling mechanical components; production equipment can be assembled using existing components, or additional components can be added to assemble other production equipment. This allows the entire device to be flexibly assembled into mechatronics equipment with production functions according to teaching or competition requirements. The modules adopt a standard structure and drawer-type module racks, ensuring strong interchangeability. It also requires expandability to form larger-scale production simulation systems to meet the teaching and training requirements of different levels and majors in various user schools.

1. AC power supply: Three-phase five-wire AC 380V±10% 50 Hz ;
2. Temperature: -10 ～40 ℃; Ambient humidity: ≤90% (25℃);
3. External dimensions: Length × Width × Height = 1200 × 800 × 1500 mm;
4. Total power consumption: ≤1.5 kW;
5. Safety Protection Measures: It features grounding protection and leakage protection, and its safety meets relevant national standards. It uses high-insulation safety sockets and high-strength safety test leads with insulating sheaths .

1. Installation and commissioning of pneumatic systems :

By selecting the pneumatic actuators such as single-rod cylinders, single-double-rod cylinders, and rotary cylinders, and the pneumatic control components such as single-control solenoid directional valves, double-control solenoid directional valves, and magnetic switches configured in this device, the following pneumatic technical tasks can be completed:

1. Installation of the pneumatic direction control circuit;
2. Installation of the pneumatic speed control circuit;
3. Installation of the swing control circuit;
4. Installation of the pneumatic sequence control circuit;
5. Installation of pneumatic robotic arm device;
6. Pneumatic system installation and commissioning;

2. Installation of electrical control circuits and PLC programming project:

By selecting the PLC module, frequency converter module, command switches, sensors, etc. configured in this device, the following PLC application technology tasks can be completed:

1. Connection and control program writing for the forward and reverse rotation control circuit of the electric motor;
2. Connection and control program writing for motor speed control circuit;
3. Pneumatic direction control program writing;
4. Pneumatic sequential motion control program writing;
5. Pneumatic manipulator control program writing;
6. Belt conveyor control program writing;
7. Programming control programs for mechatronics equipment;
8. Automated production line control program development.

3. Installation and commissioning of electromechanical equipment:

By selecting the mechatronics equipment components, PLC modules, frequency converter modules, command switches, sensors, etc. configured in this device, the following mechatronics technology tasks can be completed:

1. Adjustment of the coaxiality of the transmission device;
2. Installation and adjustment of belt conveyors;
3. Installation and commissioning of robotic handling equipment;
4. Installation and commissioning of item sorting equipment;
5. Installation and commissioning of feeding equipment;
6. Installation and commissioning of automated production line equipment.