20Ton Self-Aligning Welding Turning Rolls for Vessel Welding
Price:
500-1000USD
MOQ:
1
Delivery Time:
10-20 work days
Brand:
LEMAR
Product Description
20Ton Self-Aligning Welding Turning Rolls for Vessel Welding
Product Overview
The 20-ton self-aligning welding rotator is medium-heavy load welding auxiliary equipment designed for large cylindrical workpieces. Featuring dual-motor synchronous drive and self-adjusting roller structure, it automatically centers tanks and pipes without manual distance adjustment. With VFD speed control, it provides stable uniform rotation for high-quality circumferential welds. Widely used in pressure vessels, storage tanks, boilers, thick steel pipes, and petrochemical equipment manufacturing.
Key Performance Features
- Dual-motor synchronous drive provides strong traction and stable running under full 20-ton load, eliminating slipping during long-hour welding operations
- Self-aligning roller mechanism automatically adjusts angle to center cylindrical workpieces, significantly reducing setup time
- VFD stepless speed regulation enables smooth low-speed rotation without vibration, ideal for submerged arc automatic welding
- Optional PU rollers to protect stainless steel surfaces; forged steel rollers available for heavy carbon steel workpieces
- Thickened integral welded frame provides high rigidity and anti-deformation characteristics, suitable for heavy-duty continuous production
- Easy integration with welding manipulators to build automatic cylinder girth welding production lines
Main Technical Specifications
| Item | Specification |
|---|---|
| Model | HGZ-20 Self-Aligning Welding Rotator |
| Rated Load Capacity | 20 Ton (Full Set) |
| Applicable Workpiece Diameter | 500 mm ~ 3500 mm |
| Roller Size | Φ350 × 120 mm |
| Roller Material | PU / Forged Carbon Steel Optional |
| Linear Rotating Speed | 100 ~ 1000 mm/min Stepless Adjustable |
| Motor Power | 2 × 1.1 kW Dual Motor |
| Control System | VFD Inverter + Hand Pendant |
| Working Voltage | 380V, Customizable for 415V |
| Standard Configuration | 1 Driving Frame + 1 Idler Frame |
Machine Structural Composition
- Driving Frame: Dual motor synchronous driving system supplies steady rotary power to avoid heavy-load slipping
- Idler Frame: Supports the other end of workpiece, balances rotation and reduces vibration
- Self-Aligning Roller Assembly: Auto angle adjustment centers different-diameter cylinders
- Frequency Conversion Control Cabinet: Enables forward/reverse rotation and speed adjustment with overload protection
- Hand Operation Pendant: Convenient field operation with emergency stop button
- Reinforced Welded Base: Thickened structure guarantees stability under heavy load
Typical Application Fields
- Medium & large pressure vessel circumferential welding
- Chemical & environmental storage tank fabrication
- Boiler shell and heat exchanger processing
- Thick-walled steel pipe and large hydraulic cylinder welding
- Petrochemical machinery and large cylinder component manufacturing
Frequently Asked Questions
What is the rated load capacity of this welding rotator?
Standard whole set rated load reaches 20 Ton.
What workpiece diameter range can it adapt to?
Suitable cylinder diameter from 500mm to 3500mm.
Can roller material be customized?
Yes, polyurethane roller and forged steel roller are optional.
Can rotation speed be adjusted during operation?
Equipped with VFD stepless speed regulation, real-time speed adjustment supported.
Can it work with welding manipulator?
Yes, widely used together for tank girth welding projects.
Voltage options available?
Standard 380V, customized 415V power supply supported.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Wuxi Lemar Machinery Equipments Co., Ltd.
Location
505-1 NO.8 JIEFANG WEST ROAD,LIANGXI DISTRICT,WUXI, CHINA
Contact Person
Oscar