1 Ton Hydraulic Tilting Welding Positioner for Vessel Component Fabrication
Price:
500-1000USD
MOQ:
1
Delivery Time:
10-20 work days
Brand:
LEMAR
Product Description
1 Ton Hydraulic Tilting Welding Positioner for Vessel Component Fabrication
Product Overview
This 1 Ton Hydraulic Tilting Welding Positioner adopts hydraulic driving structure for tilting action, widely used for vessel component fabrication. Equipped with reliable hydraulic lock system, it maintains stable angle-locking under full-load conditions. VFD stepless rotary speed ensures smooth circumferential welding performance. The heavy welded frame supports 1000kg workpieces steadily, ideal for batch processing of flanges, pipe shells and small pressure parts. It can cooperate with welding manipulator to achieve automatic welding workflow.
Core Features
- Hydraulic tilting design with built-in hydraulic lock, prevents slippage when workpiece stays at any tilt angle
- VFD stepless rotation provides uniform rotary speed for high-quality circumferential seam welding
- Heavy-duty integral welded steel frame with strong rigidity for long-time continuous workshop operation
- Large-size worktable with T-slot for convenient fixture, chuck and workpiece mounting
- Multiple control options: hand-held controller and foot pedal for flexible site operation
Technical Specifications
| Product Name | 1 Ton Hydraulic Tilting Welding Positioner |
| Model | WP-1000-Y |
| Rated Load Capacity | 1000kg |
| Worktable Diameter | 1000mm |
| Rotation Speed | 0.1-1.0r/min, stepless adjustable |
| Tilting Range | 0-135°, hydraulic driven |
| Rotation Drive | Variable frequency motor |
| Tilting Drive | Hydraulic cylinder with hydraulic lock |
| Control Mode | Hand-held box + foot pedal |
| Working Voltage | 380V 3-Phase 50Hz (customizable) |
Working Principle
- Rotary motion is accomplished by frequency-conversion motor and reducer to drive worktable 360° continuous rotation
- Tilting movement is completed by hydraulic cylinder push-pull action
- Built-in hydraulic lock valve automatically locks the angle once target tilt position is reached
- Worktable rotates steadily while maintaining fixed tilt angle, providing optimal welding posture
- Operators adjust rotation & tilt via remote controller or foot pedal on workshop site
Standard & Optional Configuration
| Standard Configuration | Optional Configuration |
|---|---|
| Main positioner body with hydraulic tilting system | Wireless remote control unit |
| VFD electric control cabinet | 3‑jaw or 4‑jaw welding chuck |
| Hand‑held remote controller | Custom local 3‑phase voltage electrical box |
| Foot pedal control switch | Conductive device for heavy welding current |
| Full set installation fasteners | Safety anti‑collision protection assembly |
| English operation manual | — |
Application Scenarios
- Flange and pipe-shell circumferential seam welding
- Small pressure-vessel component fabrication & assembly
- Heat-exchanger head and cylinder part processing
- Mechanical housing and cylindrical metal workpiece welding
- Match MIG, TIG, SAW for automatic welding production
Frequently Asked Questions
Will the tilt angle slip under full-load condition?
No. Equipped with built-in hydraulic lock valve, position keeps stable without drifting.
What is the maximum tilting angle of this hydraulic positioner?
Standard tilting range is 0-135 degree.
Can we install welding chuck on worktable?
Yes, worktable reserves T-slot for mounting 3-jaw /4-jaw welding chuck.
Is voltage customization supported for different countries?
Yes, we can adjust electrical system for local three-phase power supply.
Can it work together with welding manipulator for automatic welding?
Sure, it can be matched with manipulator to build automatic welding workstation.
What control ways are available for operation?
Standard: hand-held box + foot pedal; wireless remote is optional.
What welding processes are compatible with this positioner?
It fits MIG, TIG, submerged-arc welding for cylindrical workpieces.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Wuxi Lemar Machinery Equipments Co., Ltd.
Location
505-1 NO.8 JIEFANG WEST ROAD,LIANGXI DISTRICT,WUXI, CHINA
Contact Person
Oscar