Self Adjusting Welding Turning Rolls 1000kg, PU Roller VFD Speed Control for Small Vessel Welding
Price:
500-1000USD
MOQ:
1
Delivery Time:
10-20 work days
Brand:
LEMAR
Product Description
Self Adjusting Welding Turning Rolls 1000kg, PU Roller VFD Speed Control for Small Vessel Welding
Product Overview
This 1 ton self-aligning welding rotator is light-duty welding auxiliary equipment, widely used for circumferential seam welding of small cylindrical workpieces, pipes, stainless steel tanks and pressure vessels. The self-aligning structure automatically centers workpieces within the specified diameter range without manual roller spacing adjustment. Equipped with PU rollers, it protects workpiece surfaces from scratches. Variable frequency stepless speed control ensures stable and smooth rotation, greatly improving welding efficiency and weld consistency. Compact and easy to operate, it is suitable for small fabrication workshops and equipment manufacturers.
Core Advantages
- Self-aligning structure automatically centers cylindrical workpieces, saving setup time
- PU rubber rollers avoid scratching stainless steel, aluminum and painted workpiece surfaces
- VFD stepless speed regulation with adjustable rotation speed and forward/reverse rotation
- Heavy-duty welded steel frame for stable operation, low noise and long service life
- Independent control box with simple buttons, optional foot switch for convenient operation
- Compact footprint, easy installation and movement, suitable for small workshop spaces
- CE certified with complete protection, meeting global workshop safety standards
Application Industries
- Stainless steel tank & pressure vessel fabrication
- Pipe fitting and tubular component manufacturing
- Food & pharmaceutical processing equipment production
- Mechanical equipment and metal structural workshops
- Boiler and heat exchanger component welding
- Environmental protection and water treatment equipment
- Custom metal sheet and cylinder fabrication
Main Technical Parameters
| Parameter | Specification |
|---|---|
| Model | ZTG-1 |
| Rated Load Capacity | 1000 kg (1 Ton) |
| Applicable Workpiece Diameter | Φ20 - Φ800 mm |
| Roller Material | PU (Polyurethane) |
| Roller Wheel | Self-aligning / self-adjusting |
| Drive Mode | Active drive + driven type |
| Speed Control | VFD stepless speed regulation |
| Rotation Direction | Forward / Reverse |
| Input Power | 220V 1Ph / 380V 3Ph, 50/60Hz |
| Motor Power | 0.37 kW (VFD driven) |
| Linear Speed Range | 0 - 5000 mm/min (adjustable) |
| Control Method | Independent control box; foot switch optional |
| Frame Structure | Welded carbon steel construction |
| Workpiece Loading | Manual / crane-assisted |
Installation & Debugging Steps
- Place the welding rotator on flat, horizontal and solid workshop ground
- Fix the equipment and ensure the whole machine is stable without shaking
- Connect power supply and control cables strictly according to standard wiring instructions
- Power on the machine and test forward and reverse rotation functions
- Adjust the speed from low to high to check stable operation performance
- Place standard workpiece to test automatic centering and rotating effect
- Complete running-in test before formal mass production
After Sales Service
- 12 months warranty for the whole machine (excluding wearing parts)
- Online remote technical guidance for installation, commissioning and operation
- Permanent spare parts supply with competitive pricing
- Professional after-sales team available for video support
- Customized design and technical solution support for special workpieces
Optional Accessories
| No. | Item | Function |
|---|---|---|
| 1 | Foot switch / pedal | Hands-free start-stop for operator |
| 2 | Remote hand controller | Remote speed adjustment |
| 3 | Idler turning rolls (additional set) | Longer workpieces support |
| 4 | Variable speed motor upgrade | Wider speed range |
| 5 | Custom roller material (steel / nylon) | For high-temperature or heavy workpieces |
| 6 | Custom frame height / wheelbase | For special workshop layout |
Frequently Asked Questions
Q1: What workpiece can this 1T self-aligning rotator handle?
A1: It is designed for small cylinders, pipes, stainless steel tanks and thin-wall pressure vessels within 1 ton load.
Q2: Can I choose 220V single phase power?
A2: Yes, 220V single phase and 380V three phase options are available.
Q3: Is foot switch optional?
A3: Yes, foot pedal switch can be added upon request.
Q4: Can you customize the roller size?
A4: Customization of roller and frame parameters is acceptable according to your workpiece.
Q5: What is your delivery time?
A5: Normally 7-15 working days for standard model.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Wuxi Lemar Machinery Equipments Co., Ltd.
Location
505-1 NO.8 JIEFANG WEST ROAD,LIANGXI DISTRICT,WUXI, CHINA
Contact Person
Oscar