110DF Rotary Cam Indexing Table Fixed Station Indexer Flange Output Dial Positioner Assembly
110DF Rotary Cam Indexing Table Overview
The HONEPAN 110DF rotary cam indexing table is a fixed-station indexer whose flange output carries a dial through a set number of stations with mechanical locking at each dwell. It is a dependable backbone for assembly automation that repeats the same sequence thousands of times daily, delivering the consistency and rigidity that high-volume production demands.
Built on a precision cam-and-roller mechanism, the 110DF provides positive mechanical locking at every station, keeping fixtures aligned even when tooling applies downward force. Its flange output simplifies dial installation and centering for fast integration.
Working Principle
The motor drives a globoidal cam that engages the flange output's rollers, advancing the dial through a fixed station sequence. During each dwell, the cam's flat section locks the flange mechanically, holding the station precisely while assembly operations such as pressing, screwing, or inspection are performed.
Key Features
- Fixed-station design for repeatable assembly sequences
- Flange output mounts dial plates directly
- Mechanical lock holds station alignment under tooling load
- Consistent index and dwell timing for synchronized operations
- Backlash-free cam drive for accurate station stops
- Sealed, lubricated internals for low maintenance
- Durable 42CrMoAl cam with HRC 50-72 hardness
Technical Specifications
| Item | Symbol | Unit | Value |
|---|---|---|---|
| Allowable Radial Load on Output Shaft | C1 | Kgf | 560 |
| Allowable Axial Load on Output Shaft | C2 | Kgf | 700 |
| Allowable Radial Load on Input Shaft | C3 | Kgf | 480 |
| Max. Bending Force on Input Shaft | C4 | Kgf | 415 |
| Max. Torque on Input Shaft | C5 | Kgf-m | 40 |
| GD² of Input Shaft (Dwell) | C6 | Kgf-m² | 2.8*10⁻² |
| Allowable Torque on Output Shaft | Ts | Kgf-m | Refer to Torque Table |
| Indexing Accuracy | - | Sec. | ±30 |
| Weight | - | Kg | 65 |
Note 1: Input shaft GD² is the dwell value. Note 2: C1~C5 values are allowable values at a safety factor of 2.
Why Choose HONEPAN 110DF
- Fixed-station precision for repeatable assembly
- Mechanical locking resists tooling reaction forces
- Reliable performance for high-volume production
- Factory-direct support for station customization
Applications
The 110DF is common in assembly dials, filling lines, and multi-station processing equipment in the electronics, hardware, and packaging industries.
Customization & Support
We customize station counts, dwell timing, and flange interfaces to your process. Contact us with your assembly sequence for a tailored configuration.
FAQ — Frequently Asked Questions
1. What is a cam indexer and how does it work?
A cam indexer converts continuous motor rotation into precise intermittent (stop-and-go) rotary motion. A hardened globoidal cam engages needle roller followers on the output turret, advancing it one station per revolution and mechanically locking it during dwell — no electronic feedback, sensor, or brake is required.
2. What is the output type of the 110DF?
The 110DF features a Flange output, making it easy to mount dial plates, flanges, or fixtures directly. Its compact footprint integrates smoothly into automated assembly, packaging, and inspection workstations.
3. How many indexing stations are available?
The 110DF supports Fixed stations (custom count). We can also custom-grind the cam profile for a different station count or dwell angle to match your exact production sequence.
4. What is the indexing accuracy?
Indexing accuracy is ±30 Sec. with repositioning accuracy of ±4 arcsec (±2 arcsec). This mechanical precision is maintained over a long service life thanks to the backlash-free cam-and-roller design.
5. What load and torque can it handle?
Please refer to the Technical Specifications table above for the allowable radial/axial loads (C1–C3), bending force (C4), input torque (C5), GD² (C6), and weight. For safety, all C1–C5 values are rated at a safety factor of 2.
6. Can you customize stations, dwell angle, or mounting interface?
Yes. We customize the number of stations, driving angle, dwell angle, cam curve, and mounting interface to your requirements. Send us your dial diameter, station count, payload, and cycle time for a tailored recommendation.
7. What is the MOQ, lead time, and warranty?
MOQ is 1 piece. Standard models ship within 4–20 days, and custom configurations may take longer. Every unit carries a 1-year warranty, a 60,000-hour design service life, and lifetime technical support.
8. What industries use HONEPAN cam indexers?
Our cam indexers are widely used in automated assembly, filling and capping, packaging, inspection, and machining systems across the automotive, electronics, hardware, pharmaceutical, and food industries.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.