Biodiesel Glycerol Separation Disc Stack Separator Transesterification Post-Processing Centrifuge 5-15m³/h ATEX Rated
Price:
USD 32,000 - 55,000 / Set
MOQ:
1 Set
Delivery Time:
35-50 working days after deposit
Brand:
WNRLN
Product Description
Explosion-Proof Disc Stack Separator for Biodiesel Glycerol Separation
This explosion-proof disc stack separator is purpose-engineered for biodiesel production facilities, handling glycerol separation and washing stages in the transesterification process. With ATEX-certified motor and electrical components rated for Zone 1 / Zone 2 hazardous areas, it ensures safe operation in environments where methanol vapors present explosion risks. The duplex stainless steel (SAF 2205) construction provides superior resistance to the corrosive effects of glycerol, methanol, and catalyst residues, ensuring long service life in demanding biodiesel production conditions.
Key Features
- ATEX Explosion-Proof Certification: Ex d IIB T4 motor and Ex e control panel certified for Zone 1 and Zone 2 hazardous areas, ensuring full compliance with biodiesel plant safety requirements
- Glycerol Separation Optimization: Specially configured disc stack and gravity disc selection for maximum glycerol removal efficiency (over 99.5%) from crude streams
- Duplex Stainless Steel Construction: SAF 2205 duplex steel bowl and wetted parts resist chloride stress corrosion cracking and pitting from acidic catalyst residues and methanol
- Closed Process Design: Hermetic separation chamber with nitrogen blanketing connection prevents methanol vapor escape and product oxidation
- Continuous Three-Phase Operation: Simultaneously separates glycerol (heavy phase), and solid catalyst residues in a single pass
Technical Specifications
| Parameter | Value |
|---|---|
| Bowl Diameter | 400mm |
| Bowl Speed | 6500 RPM |
| Capacity | 5-15 m³/h |
| Motor Power | 22 kW |
| Discharge Method | Automatic Partial Discharge |
| Explosion-Proof Rating | Ex d IIB T4 (ATEX Zone 1/2) |
| Bowl Material | Duplex Stainless Steel SAF 2205 |
| Glycerol Removal Rate | ≥ 99.5% |
| Nitrogen Blanket Connection | 1/2 inch NPT |
Applications
- Biodiesel glycerol separation (transesterification post-processing)
- water washing and drying
- Crude glycerin pre-concentration
- Used cooking oil (UCO) pretreatment for biodiesel feedstock
- HVO (Hydrotreated Vegetable Oil) pretreatment
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Company
YIXING HUADING MACHINERY CO.,LTD.
Location
NO.888#,YIGAO ROAD,YIXING,JIANGSU P.R.CHINA
Contact Person
Rosie Yuan