Electrical Connection Solution 3M 8209-7003 D Sub Plug Connector with Four Mounting Options and Metal Shell

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Product Description

Product Overview

The 3M D Sub Plug Connector, 8200 Series is designed for interconnect solutions, offering a low-profile form factor with four mounting options. Available in either open or closed end cover configurations, these connectors feature improved metal strain relief that hooks directly to the metal shell for enhanced durability. Dimples are incorporated for EMI/ESD protection. The connectors accommodate 26 and 28 AWG solid or stranded wire and are marked with the 3M logo and contact position numbers. Ideal for applications requiring reliable electrical connections.

Product Attributes

  • Brand: 3M
  • Series: 8200 Series
  • Type: D Sub Plug Connector
  • Insulation Material: Glass Filled Polyester (PBT)
  • Insulation Color: Gray
  • Contact Material: Copper Alloy
  • Shell Material: Steel
  • Strain Relief Material: Stainless Steel
  • Marking: 3M Logo and Contact Position Numbers
  • Regulatory Information: Visit 3M.com/regs or contact 3M representative for RoHS compliance status.

Technical Specifications

Specification Details
Flammability UL 94V-0
Contact Plating (Underplating) 50 [ 1.27 m ] min Nickel
Contact Plating (Wiping Area) 30 [ 0.76 m ] Gold
Shell Plating Tin
Strain Relief Thickness .016 [ 0.40 ]
Wire Accommodation 26 and 28 AWG Solid or Stranded
Current Rating 1A
Insulation Resistance > 1 109 at 500 VDC
Withstanding Voltage 1000 VRMS at Sea Level
Temperature Rating -55C to +105C
UL File No. E68080
Assembly Tools 3M Standard Assembly Press 3640 (or equivalent), 3M Locator Plate, 3443-106N, 3M Platen, 3442-39N for (9 & 15 pos.) or 3442-41N for (25 & 37 pos.)
Strain Relief (Order Separately) 3448-8DXXA
Contact Quantity 9, 15, 25, 37
Cover Style 6= Open Cover, 7= Closed Cover, 8=Open Cover, WO Adhesive, Preassembled
Mounting Style 0 = .120 [ 3.05 ] (E1 & C1 Apply), 3 = 4-40 UNC (E5 & C3 Apply), 9 = Rivet Crimp (E1 & C1 Apply)
Mounting Method (Front) Through Hole Dia Standard, #4-40 UNC Threaded Inserts
Mounting Method (Rear) Through Hole Dia Standard, #4-40 UNC Threaded Inserts
Panel Cutout (Standard) .120 [ 3.05 ]
Panel Cutout (Alternate) .060 [ 1.52 ] Full Radius

Dimensions (mm [inch]):

Contact Quantity A B C D E F G
9 30.9 [1.22] 16.9 [0.67] 25.0 [0.98] 11.75 [0.46] 16.92 [0.67] 17.9 [0.70] 1.0 [0.04]
15 39.2 [1.54] 25.4 [1.00] 33.3 [1.31] 19.4 [0.76] 25.2 [0.99] 26.1 [1.03] 1.2 [0.05]
25 53.0 [2.09] 39.1 [1.54] 47.0 [1.85] 32.2 [1.27] 39.0 [1.54] 39.7 [1.56] 1.4 [0.06]
37 69.4 [2.73] 55.43 [2.18] 63.5 [2.50] 47.6 [1.87] 55.56 [2.19] 56.3 [2.22] 1.8 [0.07]

Front Mount Dimensions (mm [inch]):

Contact Quantity A1 B1 C1 D1 E1 F1 G1
9 22.1 [0.87] 11.2 [0.44] 24.9 [0.98] 12.5 [0.49] 13.0 [0.51] 6.6 [0.26] 3.0 [0.12]
15 30.5 [1.20] 15.2 [0.60] 33.3 [1.31] 16.8 [0.66] - - -
25 44.2 [1.74] 22.1 [0.87] 47.0 [1.85] 23.6 [0.93] - - -
37 60.7 [2.39] 30.5 [1.20] 63.5 [2.50] 31.8 [1.25] - - -

Rear Mount Dimensions (mm [inch]):

Contact Quantity A1 B1 C1 D1 E1 F1 G1
9 20.6 [0.81] 10.2 [0.40] 25.0 [0.98] 12.5 [0.49] 11.4 [0.45] 5.6 [0.22] 3.0 [0.12]
15 28.7 [1.13] 14.5 [0.57] 33.3 [1.31] 16.8 [0.66] - - -
25 42.4 [1.67] 21.3 [0.84] 47.0 [1.85] 23.6 [0.93] - - -
37 59.2 [2.33] 29.5 [1.16] 63.5 [2.50] 31.8 [1.25] - - -

Strain Relief Dimensions (mm [inch]):

F G
6.15 [0.242] +.000 -.010 -

Contact Information:

For technical, sales, or ordering information, call 800-225-5373.

Website: www.3M.com/interconnect


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