Connector Strip 2.54 Series Featuring HCTL HC XG 2 Times 10AW 05 for Electrical Connection Stability

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Product Description

Product Overview

This specification covers the 2.54 series connector strip, including product performance, test methods, and inspection requirements. It is designed for applications requiring reliable electrical connections.

Product Attributes

Brand: HCT
Origin: Shenzhen, China
Material: Phosphor bronze, Brass, PBT
Certifications: ROHS

Technical Specifications

Item	Requirement	Test Mode
4. Appearance and Dimension
Appearance	Product surface without defect, dirt, crack, and mechanical damage; Contact without rust plating, oxides and not peeled.	General Principles
Dimension	According to drawings
Exchangeable	Exchangeable with same specification products.
3. USE CONDITION
Ambient temperature Range	-25 85
Applicable Wire Sizes	AWG #2226
Applicable PC board thickness	1.6mm
5. Material
Terminal Contact	Phosphor bronze (0.22mm thick) / Brass (0.64mm thick)
Housing Plastic	PBT UL94V-0
Finish (Terminal)	Local gold plated: 3m / Half the gold plated 2u / Half the gold plated 3u
Color (Housing)	Black / White
6. Electrical Performance
Rated Voltage	250V AC/DC
Rated Current	3A AC/DC
Withstand voltage	No breakdown or flashover	Apply 500V AC(rms) for 1 minute and the leakage current shall not exceed 0.5mA to the adjacent terminal and ground of the mate connectors
Contact Resistance	Initial value 20m	A maximum voltage of 20mV and maximum current of 100mA are applied to the Mate connector (Does not include wire resistance)
Insulation Resistance	1000 M	Apply 500V DC(rms) for 1 minute between adjacent contacts to measure the insulation resistance
7. Mechanical Performance
Single contact insertion force	3.5N	The housing together with the terminal ends with wafer matched at a rate per minute to 253mm inserting force test
Single contact Withdrawal force	0.39N	The terminal and the hole seat at a react per minute to 253mm along the write direction are pulled out from the hole in the seat capacity
Terminal crimping Wire strength	10N (AWG#22) / 10N (AWG#24) / 10N (AWG#26)	Exerts a force on the pin end at a rate per Minute 253mm until the needle exit
Pin Retention Force	50N (Pin)
Seat pull-out force	30N (AWG#22 wire) / 20N (AWG#24 wire) / 15N (AWG#26 wire)
Vibration	Current Interruption: 1 sec Max / Contact Resistance 40m	Amplitude: 1.5mm p-p, Frequency: 10-55-10 Hz/minute, Period: 2 hours for each direction (X, Y, Z axis)
Durability	Contact Resistance 40m	Mate connectors up 30 cycles at a Maximum rate of 10 cycles per minute prior to environmental test
8. Endurance Characteristics
Thermal Aging	Appearance: No damage / Contact Resistance 40m	Temperature: 852, Period: 96 hours continuously
Temperature Rise		Connector combination measure the temperature rise of contact when the maximum rated current is passed
Constant Humidity	Appearance: No damage / Contact Resistance 40m / Insulation Resistance 1000m	Relative humidity: 90-95% (RH), Period: 96 hours continuously, Temperature: 402 C
Temperature Cycling	Appearance: No damage / No breakdown or flashover	One cycle: -553C 30min, room temp 10-15min, then 853C 30min, room temp 10-15min. Total cycle: 5 cycles
Salt spray	Appearance: No damage / Contact Resistance 40m	Temperature: 353C, Concentration: 51%, Period: 24H
Solder ability	Soldering area: 90 %	Solder temperature: 2455C, Immersion period: 30.5S
Resistance to soldering heat (Wave soldering)		Soldering temperature: 2605C, Soldering time: 50.5S
Resistance to soldering heat (Manual soldering)		Soldering pot: 3505C, Soldering time: 30.5S