Durable power connector HRS DF63-6S-3.96C 3.96mm pitch supporting up to 15A current with reverse mounting prevention

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Product Description

Product Overview

The DF63 Series is a 15A, 3.96mm pitch wire-to-board connector designed for internal power supply applications. It offers secure mating with a tactile click, prevention of incomplete insertion and incorrect mating, reverse mounting prevention to PCB, a molded lance design, short-circuit prevention, and suitability for potting. Keying options are available to prevent incorrect connections.

Product Attributes

Brand: HIROSE ELECTRIC CO., LTD.
Series: DF63
Pitch: 3.96mm (also supports 7.92mm pitch for 2 or 3 positions without pins)
Current Rating: Up to 15A (with 16 AWG wire)
Certifications: UL, C-UL, TV
Colors: Black (Standard), White (R-type)
Materials: PBT (glass-reinforced) for insulator, Brass/Copper alloy for contact
Finish: Tin plated or Gold plated

Technical Specifications

Item	Specification	Conditions
Voltage Rating	AC/DC 630V (UL, C-UL), AC/DC 600V (TV), AC/DC 300V	-
Insulation Resistance	No less than 1,000M	Measured at DC 500V
Withstand Voltage	No flashover or breakdown	AC 1,500V applied for one minute
Contact Resistance	No more than 10m	Measured at 1mA and no higher than 20mV
Vibration Resistance	No electrical discontinuity of 1s or greater	Frequency 10-55 Hz, half amplitude 0.75 mm, 10 times in each of the three directions
Shock Resistance	No electrical discontinuity of 1s or greater	Accelerated velocity: 490 m/s for 11ms, half-sine wave in 3 directions, 3 times for each direction
Moisture-resistance	Contact resistance: no more than 20m; Insulation resistance: no less than 500M	Temperature: 402C; humidity: 90 to 95%, left for 96 hours
Temperature cycles	Contact resistance: no more than 20m; Insulation resistance: no less than 1,000M	-55C: 30 minutes 85C: 30 minutes, 5 cycles
Durability	Contact resistance: no more than 20m	Tin plated: 30 mating cycles, Gold plated: 50 mating cycles
Solder heat resistance	The resin parts should withstand the temperature and resist melting.	Flow: 260C, 10 sec; Hand soldering: 300C for 3 seconds

Current Rating by Wire Gauge and Number of Contacts

No. of Contacts	16 AWG	18 AWG	20 AWG	22 AWG
1	15A	13A	11A	9A
2	14A	12A	10A	8A
3	12A	10A	8A	7A
4	10A	8A	7A	6A
5	10A	8A	7A	6A
6	10A	8A	7A	6A
2 (7.92mm pitch)	15A	13A	11A	9A
3 (7.92mm pitch)	12A	11A	9A	8A

Operating and Storage Conditions

Parameter	Specification
Operating temperature range	-55 to 105C (Note 2)
Operating humidity range	20 to 80% (Note 3)
Storage temperature range	-10 to 60C (Note 4)
Storage humidity range	40 to 70% (Note 4)