M16878/5 Hookup Wire PTFE Insulated 1000V Mil Spec Electrical Wire for Aerospace Systems
M16878/5 (also known as MIL-W-16878/5, NEMA HP-3 Type EE) is a heavy-wall extruded PTFE insulated wire designed for high-temperature, high-voltage applications. Compliant with U.S. standard NEMA HP-3 TYPE EE, this wire is rated for 1000V AC and has a long-term operating temperature range of -60℃ to +200℃. Engineered to meet stringent mili tary and industrial standards, this wire delivers exceptional performance in environments where reliability, durability, and resistance to extreme conditions are critical.
- High Voltage & Temperature Rating: Operates reliably at 1000V AC, with continuous use from -60°C to +200°C .It can withstand short-term exposure up to 300°C, making it ideal for systems exposed to current overloads or mechanical stress.
- Heavy-Wall FEP Insulation: Minimum 0.015" (0.38mm) thick PTFE insulation for enhanced dielectric strength and voltage withstand.
- Superior Chemical & Environmental Resistance: Inert to most chemicals, non-flammable, self-extinguishing, and stable against UV, oxidation, and moisture.
- Low Dielectric Loss: PTFE's low dielectric constant minimizes power loss and signal degradation, making it suitable for high-frequency and precision electronic applications.
- Aerospace & Defense: Internal avionics wiring, missile guidance systems, and mili tary electronic
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Industrial Controls: High-temperature processing equipment, furnace controls, and sensor wiring
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Instrumentation: Panel and meter internal wiring where dimensional stability is critical
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High-Frequency Applications: Low power loss characteristics make it ideal for RF and high-speed signal transmission
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Medical Electronics: Equipment requiring sterilization or exposure to chemicals
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Downhole Drilling: High-temperature oil and gas exploration equipment
MIL-W-16878/5 MIL Spec wire is intended for electrical or electronic use in protected applications where high temperature will be encountered. The MIL Spec wire has excellent resistance to thermal aging, solder iron damage, flame, and moisture. PTFE also resists solvents, greases, ozone and most other chemicals. These wires are easy to install due to their small size and slippery surface. PTFE has excellent, stable electrical characteristics with low power loss, making it ideal for high frequency applications.
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Part Number |
Mil Spec |
Conductor |
Insulation Diameter |
Maximum resistance |
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AWG |
Stranding |
Diameter Inches(mm) |
Min. Inches(mm) |
Max. Inches(mm) |
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M16878/5-32-1 |
M16878/5 BAA-X |
32 |
1/32 |
.008 (.20) |
.034 (.87) |
.042 (1.07) |
554 |
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M16878/5-32-7 |
M16878/5 BAB-X |
32 |
7/40 |
.009 (.23) |
.036 (.91) |
.044 (1.12) |
567 |
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M16878/5-32-19 |
M16878/5 BAG-X |
32 |
19/44 |
.010 (.25) |
.036 (.91) |
.044 (1.12) |
502 |
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M16878/5-30-1 |
M16878/5 BBA-X |
30 |
1/30 |
.010 (.254) |
.036 (.91) |
.044 (1.12) |
348 |
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M16878/5-30-7 |
M16878/5 BBB-X |
30 |
7/38 |
.012 (.31) |
.038 (.97) |
.046 (1.17) |
329 |
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M16878/5-30-19 |
M16878/5 BBG-X |
30 |
19/42 |
.012 (.31) |
.038 (.97) |
.046 (1.17) |
315 |
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M16878/5-28-1 |
M16878/5 BCA-X |
28 |
1/28 |
.013 (.33) |
.039 (.99) |
.047 (1.19) |
223 |
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M16878/5-28-7 |
M16878/5 BCB-X |
28 |
7/36 |
.015 (.38) |
.041 (.99) |
.049 (1.24) |
210 |
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M16878/5-28-19 |
M16878/5 BCE-X |
28 |
19/40 |
.015 (.38) |
.041 (1.04) |
.049 (1.24) |
207 |
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M16878/5-26-1 |
M16878/5 BDA-X |
26 |
1/26 |
.016 (.41) |
.042 (1.07) |
.050 (1.27) |
138 |
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M16878/5-26-7 |
M16878/5 BDB-X |
26 |
7/34 |
.019 (.48) |
.045 (1.14) |
.053 (1.35) |
131 |
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M16878/5-26-19 |
M16878/5 BDE-X |
26 |
19/38 |
.019 (.48) |
.045 (1.14) |
.053 (1.35) |
123 |
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M16878/5-24-1 |
M16878/5 BEA-X |
24 |
1/24 |
.020 (.51) |
.046 (1.17) |
.054 (1.37) |
94 |
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M16878/5-24-7 |
M16878/5 BEB-X |
24 |
7/32 |
.024 (.61) |
.050 (1.27) |
.058 (1.47) |
90 |
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M16878/5-24-19 |
M16878/5 BEE-X |
24 |
19/36 |
.024 (.61) |
.050 (1.27) |
.058 (1.47) |
86 |
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M16878/5-22-1 |
M16878/5 BFA-X |
22 |
1/22 |
.025 (.64) |
.051 (1.30) |
.060 (1.52) |
55 |
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M16878/5-22-7 |
M16878/5 BFB-X |
22 |
7/30 |
.030 (.76) |
.056 (1.42) |
.064 (1.63) |
52 |
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M16878/5-22-19 |
M16878/5 BFE-X |
22 |
19/34 |
.030 (.76) |
.056 (1.42) |
.064 (1.63) |
49 |
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M16878/5-20-1 |
M16878/5 BGA-X |
20 |
1/20 |
.032 (.81) |
.058 (1.47) |
.066 (1.68) |
34 |
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M16878/5-20-7 |
M16878/5 BGB-X |
20 |
7/28 |
.038 (.97) |
.064 (1.63) |
.072 (1.83) |
33 |
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M16878/5-20-19 |
M16878/5 BGE-X |
20 |
19/32 |
.038 (.97) |
.064 (1.63) |
.072 (1.83) |
30 |
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M16878/5-18-1 |
M16878/5 BHA-X |
18 |
1/18 |
.040 (1.02) |
.066 (1.68) |
.076 (1.93) |
22 |
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M16878/5-18-7 |
M16878/5 BHB-X |
18 |
7/26 |
.048 (1.22) |
.074 (1.88) |
.084 (2.13) |
21 |
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M16878/5-18-19 |
M16878/5 BHE-X |
18 |
19/30 |
.047 (1.19) |
.074 (1.88) |
.084 (2.13) |
20 |
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M16878/5-16-19 |
M16878/5 BJE-X |
16 |
19/29 |
.053 (1.35) |
.083 (2.11) |
.095 (2.41) |
15 |
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M16878/5-14-19 |
M16878/5 BKE-X |
14 |
19/27 |
.067 (1.70) |
.098 (2.49) |
.114 (2.90) |
10 |
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M16878/5-12-19 |
M16878/5 BLE-X |
12 |
19/25 |
.084 (2.13) |
.117 (2.97) |
.133 (3.38) |
6 |
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M16878/5-10-37 |
M16878/5 BMG-X |
10 |
37/26 |
.108 (2.74) |
.137 (3.48) |
.153 (3.89) |
4 |
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1.Are you a manufacturer or a trading company?
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A: We are a professional manufacturer of wires and cables, based in Shanghai, with extensive experience since 2005.
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2.What’s your company MOQ?
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A: To ensure the best cost and quality for different products, our MOQ varies, normally it's 2km. Please reach out to our sales team for specific and flexible options.
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3.Can I get the samples?
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A: Yes, we encourage you to verify our quality. Samples are available upon request. A nominal fee may apply, which is deductible from your future bulk order.
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4.Does your company accept customization?
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A: Yes, we provide both OEM and ODM services to meet your specific requirements.
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5.How can I get the right price?
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A: For a precise quotation tailored to your needs, please contact us with detailed specifications (e.g., type, length, color, packaging). We respond quickly.
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6.What services can we provide?
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A: We provide a seamless trading experience: Secure payment (T/T, PayPal), flexible trade terms (FOB Shanghai, EXW Shanghai, etc.), and cooperation with major logistics companies (DHL, FedEx, UPS, or your preferred agent) for door-to-door delivery.Other terms can be discussed based on your needs.
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7.How long will the delivery take?
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A: The general production lead time is 10-15 working days after order confirmation and deposit. Exact time depends on the order quantity and customization complexity.
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8.How do you solve after sale service?
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A: Our relationship doesn't end after a sale. We offer comprehensive after-sales support. If you encounter any issues, our team will provide a swift and effective solution to ensure your complete satisfaction.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.



