SULZER Industrial Custom Submersible Centrifugal Pump Wear Plate
About Dongguan HydroBlue Co., Ltd.
DONGGUAN HydroBlue CO.,LTD. provides precision replacement components and engineering support for the fluid machinery sector worldwide — bridging the gap between OEM part availability and the practical need for fast, cost-effective pump maintenance.
Our engineering unit of 8 professionals covers the core disciplines required for pump part specification and production: fluid mechanics, mechanical design and machining, electrical power systems, and electronic controls. This allows us to evaluate each component request against the real operating conditions — fluid type, temperature, pressure, wear pattern — rather than relying on generic catalog entries.
Our technical capabilities are strengthened through institutional partnerships:
- Jiangsu University National Research Center of Pumps — hydraulic design, CFD analysis, pump performance simulation
- Chinese Academy of Sciences — advanced coating technologies for wear and corrosion resistance
- Guangdong University of Technology — industrial control systems and intelligent drive technology
Supply your pump model and wear ring dimensions — we will confirm the fit and provide a quotation with material recommendation and delivery date.
Our brand was created to deliver complete fluid machinery solutions under one accountable supplier — covering equipment supply, spare parts, and technical services. The product line includes pumps, frequency converters, servo drives, PLC-HMI automation controllers, industrial control cabinets, motors, gear reducers, mechanical seals and assemblies, couplings, and gearboxes. Field engineering services comprise overseas FARO 3D scanning for reverse molding, laser alignment, and on-site commissioning and debugging by our dispatched engineers.
SULZER Wear Ring (also called casing wear ring or impeller wear ring) is a replaceable annular component fitted at the impeller inlet and casing bore interface. Its primary function is to create a controlled, close-running clearance between the rotating impeller and the stationary casing, minimizing internal recirculation (slip flow) from the high-pressure discharge side back to the low-pressure suction side of the impeller.
Wear rings are designed to be the sacrificial component in the impeller-casing clearance gap. As the pump operates over time, abrasive particles in the fluid, erosion, and occasional contact during transient events (cavitation, vibration, misalignment) gradually enlarge the clearance. Increased clearance degrades pump efficiency — a 0.5 mm increase in wear ring clearance can reduce pump efficiency by 3–5%. Replacing the wear rings restores the original internal clearance and recovers the lost hydraulic performance without replacing the entire casing or impeller.
Our FLOWSERVE wear rings are machined from certified bar stock or cast blanks to match the original ring profile, bore, and fit type (radial or axial lock). Available in a range of materials matched to service conditions.
|
Material |
Hardness |
Application |
|---|---|---|
|
Cast Iron (ASTM A48) |
180–220 HB |
General water service, mild duty — standard casing wear ring |
|
Bronze (SAE 660 / C93200) |
60–80 HB |
Seawater pumps, corrosive freshwater — good corrosion resistance, lower galling tendency |
|
Stainless Steel 304/316 |
150–200 HB |
Chemical process, corrosive fluids — casing ring in aggressive media |
|
Duplex Stainless Steel |
250–300 HB |
High-chloride, offshore, sour service — high corrosion-fatigue resistance |
|
Wear-Resistant Cast Iron (Ni-Hard type) |
450–650 HB |
Abrasive slurry, sand-laden water — maximum erosion resistance |
- Material Verification — Chemical composition and hardness per applicable ASTM, DIN, EN standard
- OD & ID Dimensional Check — Bore, outer diameter, thickness, and groove dimensions verified against drawing within ±0.05 mm
- Concentricity & Runout — TIR checked between bore and OD to ensure uniform radial clearance after installation
- Surface Finish — Measured on the running surface (Ra 1.6–3.2 μm typical)
- Fit Type Verification — Interference fit (shrink or press) vs. clearance fit confirmed to pump drawing
- Hardness Test — Brinell or Rockwell per material grade
Certifications: ISO9001:2015, ISO14001:2004, API Specification Q1.
- Submit Details — Pump model, wear ring part number, or dimensions (OD × ID × thickness + fit type)
- Review — Our team confirms material, dimensions, and fit against the pump specification within 24 hours
- Quotation — Formal quote with material, quantity pricing, and lead time
- Production — Manufacturing upon deposit; full dimensional check on each ring
- Dispatch — Shipment after balance payment with inspection report
- Anti-Rust Coating — Rust-preventive oil applied to all machined surfaces
- Individual Wrap — Each ring wrapped in VCI paper + foam
- Carton Packing — Small quantities in corrugated carton with foam dividers; bulk orders in wooden crate
Lead Time: 20–30 days after deposit. Special materials (Duplex SS, Ni-Hard): 35–45 days.
Shipping: Express, Sea freight, Air cargo.
Payment: 70% T/T deposit, balance against copy of B/L.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
