Hydrogen Fueled Cement Rotary Kiln 1TPH-80TPH For Zero Carbon Emission
Hydrogen-fueled cement rotary kiln for zero carbon emission
1.Product Introduction Calcination Rotary Kiln
The Hydrogen-Fueled Cement Rotary Kiln is an innovative high-temperature calcination system specifically designed to achieve net-zero carbon emissions in cement production. By replacing traditional fossil fuels with green hydrogen ($H_2$) and utilizing an intelligent temperature control system, the kiln ensures high efficiency in the clinker sintering process while significantly reducing the carbon footprint. The equipment features an inclined cylinder and a slow-rotation structure to support continuous, large-scale industrial cement manufacturing.
2.Application Calcination Rotary Kiln
- Low-Carbon Cement Production: Replaces coal or natural gas in the clinker calcination stage, eliminating carbon emissions from fuel combustion to help the cement industry reach carbon neutrality targets.
- Industrial Decarbonization Projects: Integrated into new or retrofitted production lines for residential, commercial, and infrastructure engineering, enhancing the market competitiveness of "green" building materials.
3.Working Principle Calcination Rotary Kiln
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Hydrogen Fuel Supply: Green hydrogen is injected into the kiln head burner via specialized piping. When mixed with air, it forms a high-temperature flame providing the necessary thermal energy for clinker sintering.
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Material Reaction: Raw materials (such as limestone) tumble and move through the kiln, undergoing dehydroxylation and phase transformation. The use of hydrogen can potentially lower decomposition temperatures and optimize thermal efficiency.
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Emission Control: Exhaust gases are processed through a waste heat recovery system. Any unreacted hydrogen can be recycled, achieving near-zero pollutant emissions.
4.Advantages Calcination Rotary Kiln
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High Energy Efficiency: The high calorific value of hydrogen improves energy utilization and reduces energy consumption per unit of clinker while supporting 24/7 continuous operation.
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Environmental Compliance: The sealed structure and advanced gas treatment technologies significantly reduce dust and harmful gas leakage, meeting the strictest international environmental standards.
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Process Compatibility: Adaptable to existing cement industry frameworks, making it easy to integrate into pre-calciner kilns or modern "new suspension preheater" (NSP) dry-process production lines.
5.Technical Specifications
| Model | Speed (r/min) | Inclination (%) | Capacity (t/h) | Gearbox Model | Ratio | Motor Model | Motor Power (kW) | Motor Speed (r/min) | Thrust Roller Type | Support Count | Weight (t) |
| Φ1.9/1.6x36 | 0.53-1.59 | 4 | 2.5-3 | JZQ750-1 | 48.58 | JZT-72-4 | 30 | 1200/400 | Mechanical | 3 | 53 |
| Φ2.1/1.8x36 | 0.5-1.51 | 4 | 4 | UT2-110 | 163.38 | JZS-81 | 30/10 | 1410/470 | .. | 3 | 75 |
| Φ1.2x25 | 0.5-1.6 | 3 | PM650 | 40.17 | JZTY71-4 | 22 | 1200/120 | .. | 3 | 34 | |
| Φ1.6x32 | 0.158-0.258 | 3 | PM750 | 48.57 | JZJY61-4 | 15 | 1200/120 | .. | 3 | 46.82 | |
| Φ1.8x45 | 0.66-1.98 | 4 | 3.5 | UT2-110 | 163.38 | JZS-81 | 30/10 | 1410/470 | .. | 3 | 80 |
| Φ2.2x50 | 0.125-1.25 | 3.5 | 4 | ZS145-11 | 157 | YCT280-4A | 30 | 1320/132 | .. | 3 | 130.71 |
| Φ2.5x50 | 0.516-1.549 | 3.5 | 5.5 | ZS165-7 | 99.96 | YCT355-4A | 55 | 1320/440 | .. | 3 | 167.5 |
| Φ3x48 | 0.3309-3.309 | 3.5 | 35 | ZL130-14 | 32.11 | ZSN4-250-21B | 90 | 1000/100 | .. | 3 | 237 |
| Φ3.2x50 | 0.398-3.975 | 3.5 | 50 | ZL130-16 | 40.85 | ZSN4-280-11B | 190 | 1500/150 | .. | 3 | 263 |
| Φ3.3x52 | 0.391-3.91 | 3.5 | 50 | ZSY500-28 | 27.707 | ZSN4-315-082 | 190 | 1000/100 | .. | 3 | 280.8 |
| Φ4x60 | 0.396-3.96 | 3.5 | 104 | ZSY630-35.5 | 34.601 | ZSN4-355-092 | 315 | 1000/100 | Hydraulic | 3 | 487.5 |
| Φ4.2x60 | 0.4165-4.165 | 3.5 | 116 | ZSY710-35.5 | 35.526 | ZSN4-355-12 | 420 | 1000/100 | .. | 3 | 576.1 |
| Φ4.3x62 | 0.398-3.98 | 3.5 | 125 | ZSY710-35.5 | 35.714 | ZSN4-355-12 | 420 | 1000/100 | .. | 3 | 598.5 |
| Φ4.8x74 | 0.35-4 | 4 | 208 | JH710C-SW305-40 | 42.226 | ZSN4-400-092 | 630 | 1500/130 | .. | 3 | 841 |
6.Our Solutions
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