Iron ore beneficiation jig machine 5-60 tph

1.Product Introduction Jigger machine

An iron ore jigger machine is a key mineral processing device that utilizes the principle of gravity separation. By creating water pulsations, it enables minerals to layer and separate based on density. With a processing capacity ranging from 5 to 60 tons per hour (TPH), it is ideal for handling coarse to medium-grained iron ore with particle sizes between 5–60 mm.

This equipment holds a significant position in the iron ore industry due to its high efficiency, energy-saving design, reliable structure, and intuitive operation.

2.Application Jigger machine

Through continuous innovation, these jigger machine are now used for various minerals, including:

• Iron Ore: Separating magnetite and hematite from raw ore.

• Chromite and Manganese: Processing other ferrous metal ores.

• Barite and Fluorite: Sorting non-metallic minerals.

• Smelting Slag: Recovering valuable metallic components from industrial waste.

3.Working Principle Jigger machine

The core principle is based on the differing settling velocities of mineral particles in a water medium.

1. Mechanical Drive and Pulsation: The device uses a multi-stage composite lever and a variable-speed power system to drive a sine-wave rocker arm in a reciprocating motion. This movement is transmitted via connecting rods to a composite separation box, moving a rubber composite diaphragm to produce periodic "suction and push" waves in the water.

2. Particle Layering: Under the combined influence of water pulsation and gravity, particles undergo a sinusoidal drifting motion as they move forward. Low-density gangue (waste) is washed away by the upper current, while high-density iron ore particles gradually sink.

3. Dual-Layer Composite Separation: The machine features a double-layer design. The upper sieve plate processes coarse ore, where the resulting concentrate layer acts as a natural "bed." The lower layer processes fine ore. By managing the thickness of the upper coarse layer, operators can directly control the quality and productivity of both layers.

4. Collection and Discharge: Dense concentrate particles fall into the lower discharge unit. Once a specific volume accumulates, they are discharged via electric valves controlled by a central box.

4.Advantages Jigger machine

• Broad Particle Size Range: It effectively handles feed sizes from 5–60 mm, with optimal performance observed in the 8–30 mm range.

• High Capacity and Energy Efficiency: A single unit can process up to 2,000 tons per day. Thanks to the multi-stage composite lever and dual-action balancing design, transmission efficiency is high, resulting in lower power consumption.

• Flexible Control and Precision: Stroke length and frequency are adjustable via an electronic control cabinet, equipped with scales for precise calibration.

• Process Visualization: Every separation tank is fitted with observation windows, allowing operators to monitor the layering process in real-time. This visibility enables better control over water flow, pressure, and vibration speed to ensure consistent mineral quality and output.

5.Technical Specifications Jigger machine

6.Our Solutions