Batch type ceramic ball mill for feldspar and quartz wet grinding
Batch type ceramic ball mill for feldspar and quartz wet grinding
1.Product Introduction
The Batch-Type Ceramic Ball Mill for Feldspar and Quartz Wet Grinding is a high-precision pulverizing system specifically engineered for the ceramics, glass, and electronic materials industries. It is ideally suited for the high-purity, homogenized wet batch grinding of raw materials such as feldspar and quartz. By utilizing ceramic linings and grinding media, the equipment eliminates metallic contamination and ensures maximum product purity—making it a critical piece of equipment for the preparation of high-performance ceramic slurries.
2.Application
| Sector | Technical Application | Typical Materials / Products |
| Ceramics Manufacturing | Preparation of ceramic raw materials | Daily-use porcelain, Sanitaryware, Art ceramics. |
| Glass Industry | Processing of glass batches (batching) | High-clarity glass, Specialized glass formulations. |
| Electronic Ceramics | Preparation of electronic ceramic powders | Piezoelectric ceramics, Capacitor dielectric materials. |
| Mineral Processing | Pre-treatment for high-purity quartz sand purification | Refined silica ($SiO_2$) for semiconductors and optical fiber. |
3.Working Principle
- Wet Batch Grinding Raw materials such as feldspar and quartz are mixed with water to form a mineral slurry, which is then loaded into the ball mill drum in discrete batches. Through the rotating action of the drum, the impact and attrition of the grinding media (such as ceramic or zirconia balls) pulverize the material to micron-level fineness—typically reaching under 0.074 mm (200 mesh).
- Metal-Free Contamination Design The drum lining and grinding media are both constructed from ceramic materials. This effectively prevents the inclusion of iron, steel, or other metallic impurities, ensuring the chemical purity of the final product. This design is particularly suited for the preparation of high-end ceramics, glazes, and electronic-grade silicon materials.
- Batch Operation Mode Each batch of material undergoes independent feeding, grinding, and discharging. This mode allows for precise control over Particle Size Distribution (PSD) and processing parameters, making it ideal for production scenarios involving multiple product varieties, small batches, or high-precision requirements.
4.Advantages
- Uniform Product Fineness By precisely controlling the grinding duration, operators can achieve an exact Particle Size Distribution (PSD), ensuring high consistency across different batches.
- Energy Efficiency Compared to traditional steel-lined ball mills, the ceramic lining configuration reduces energy consumption by approximately 20%–30%, significantly lowering operational costs.
- Simplified Operation and Maintenance The equipment features a streamlined mechanical design and supports modular installation (split-type), which simplifies routine inspections and maintenance procedures.
- High Material Adaptability Engineered to process high-hardness materials with ease, including Quartz (Mohs hardness 7) and Feldspar (Mohs hardness 6–6.5).
5.Technical Specifications
| Model | Cylinder RPM (r/min) | Ball Load (t) | Feeding Size (mm) | Discharging Size (mm) | Capacity (t/h) | Motor Model | Power (kW) | Weight (t) |
| MQG600*1800 | 45.5 | 0.5 | ≤ 10 | 0.074-0.5 | 0.2-0.5 | Y160M-6 | 7.5 | 2.5 |
| MQG900*1800 | 38 | 1.8 | ≤ 20 | 0.074-0.6 | 0.8-2 | Y180L-6 | 15 | 5.8 |
| MQG900*3000 | 37.4 | 2.7 | ≤ 20 | 0.074-0.3 | 0.8-3 | Y200L2-6 | 22 | 7.5 |
| MQG1200*2400 | 32 | 4.8 | ≤ 25 | 0.074-0.6 | 1.5-4 | Y225M-6 | 30 | 9.8 |
| MQG1200*4500 | 30 | 5.2 | ≤ 25 | 0.074-0.6 | 1.5-6 | Y280S-6 | 45 | 13.2 |
| MQG1300*4000 | 36 | 5.8 | ≤ 25 | 0.074-0.6 | 2-6 | Y280S-8 | 45 | 14.8 |
| MQG1500*3500 | 28.8 | 8.3 | ≤ 25 | 0.074-0.6 | 3-6 | YR280M-8 | 90 | 17.6 |
| MQG1500*4500 | 28.8 | 10 | ≤ 25 | 0.074-0.4 | 4-8 | JR125-8 | 95 | 22.3 |
| MQG1500*5700 | 28.8 | 12 | ≤ 25 | 0.074-0.4 | 5-10 | JR126-8 | 110 | 26.7 |
| MQG1500*6400 | 28.8 | 13 | ≤ 25 | 0.074-0.4 | 8-12 | JR127-8 | 130 | 29.2 |
| MQG1830*3600 | 24.5 | 12 | ≤ 25 | 0.074-0.4 | 5-10 | JR127-8 | 130 | 31.4 |
| MQG1830*5400 | 24.5 | 15 | ≤ 25 | 0.074-0.4 | 5-20 | JR137-8 | 210 | 33.6 |
| MQG1830*6400 | 24.5 | 19 | ≤ 25 | 0.074-0.4 | 6-25 | JR137-8 | 210 | 36.5 |
| MQG1830*7000 | 24.5 | 20 | ≤ 25 | 0.074-0.4 | 8-30 | JR138-8 | 245 | 39.6 |
| MQG2100*3600 | 24.1 | 21 | ≤ 25 | 0.074-0.6 | 8-20 | YR355L1-8 | 210 | 43.2 |
| MQG2100*4500 | 24.57 | 26 | ≤ 25 | 0.074-0.6 | 8-35 | JR138-8 | 280 | 53.6 |
| MQG2200*3600 | 21.8 | 22 | ≤ 25 | 0.074-0.6 | 9-25 | JR138-8 | 245 | 47.8 |
| MQG2200*4500 | 21.4 | 27 | ≤ 25 | 0.074-0.6 | 10-30 | JR138-8 | 280 | 54.7 |
| MQG2200*7500 | 21.8 | 35 | ≤ 25 | 0.074-0.6 | 10-40 | JR158-8 | 380 | 68.4 |
| MQG2200*9000 | 21.4 | 36 | ≤ 25 | 0.074-0.6 | 10-45 | JR1510-8 | 475 | 76.5 |
| MQG2400*3600 | 21.26 | 26 | ≤ 25 | 0.074-0.6 | 10-40 | JR138-8 | 280 | 63.8 |
| MQG2400*7000 | 21.8 | 36 | ≤ 25 | 0.074-0.6 | 10-45 | JR1510-8 | 475 | 82.4 |
| MQG2400*8000 | 21.8 | 42 | ≤ 25 | 0.074-0.6 | 13-50 | JR630-8 | 560 | 85.7 |
| MQG2400*10000 | 21 | 65 | ≤ 25 | 0.074-0.6 | 15-60 | YR560-8 | 710 | 88.6 |
| MQG2600*8000 | 19.6 | 52 | ≤ 25 | 0.074-0.6 | 16-70 | JR1512-8 | 630 | 97.8 |
| MQG2700*3600 | 21.4 | 39 | ≤ 25 | 0.074-0.4 | 13-75 | JR158-8 | 380 | 86.8 |
| MQG2700*4500 | 21.4 | 43 | ≤ 25 | 0.074-0.4 | 13-90 | JR1510-8 | 475 | 91.8 |
| MQG3000*5400 | 19 | 58 | ≤ 25 | 0.074-0.6 | - | TDMK-30 | 630 | 119.7 |
| MQG3000*9000 | 18.3 | 78 | ≤ 25 | 0.074-0.4 | 20-90 | YR1000-8/1180 | 1000 | 152.4 |
| MQG3000*11000 | 18 | 100 | ≤ 25 | 0.074-0.6 | 30-90 | YR6306-8 | 1120 | 166.7 |
| MQG3200*3600 | 18.6 | 56.5 | ≤ 25 | 0.074-0.6 | 20-80 | YR6302-8 | 630 | 127.4 |
| MQG3200*4500 | 18.6 | 65 | ≤ 25 | 0.074-0.6 | 20-90 | YR6302-8 | 800 | 138.6 |
| MQG3200*5400 | 18 | 72 | ≤ 25 | 0.074-0.6 | 30-100 | YR1000-8 | 1000 | 146.7 |
| MQG3200*9000 | 18 | 85 | ≤ 25 | 0.074-0.6 | 30-100 | YR6302-8 | 1250 | 168.6 |
| MQG3600*4500 | 18 | 86 | ≤ 25 | 0.074-0.6 | 30-100 | YR6302-8 | 1250 | 158.7 |
| MQG3600*6000 | 18 | 117 | ≤ 25 | 0.074-0.6 | 45-180 | - | 14000 | 195.6 |
| MQG4000*6000 | 16.9 | 145 | ≤ 25 | 0.074-0.6 | 60-230 | - | 1800 | 221.7 |
| MQG4500*6000 | 15.6 | 180 | ≤ 25 | 0.074-0.6 | 80-300 | - | 2300 | 269.6 |
6.Our Solutions
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