Double Stations BLDC Motor Winding Machine
The double stations motor stator coil winding machine is designed for BLDC motor manufacturing, featuring a dual-station configuration for multi-pole stator coil winding. Each operational cycle simultaneously winds 2 stators, requiring only manual loading. The machine automatically clamps the mold, reducing labor intensity and significantly enhancing production efficiency.
Multiple tap settings (configurable via screen), wire clamping, and wire cutting functions are integrated into the winding process. Slot count and turn numbers can be programmed through the human-machine interface. Constructed with anodized aluminum alloy and imported acrylic protection, the system employs PLC electrical control with servo motor operation for exceptional safety and reliability.
This BLDC needle winding machine is particularly suitable for:
- Range hood motors
- Hair curler motors
- Servo motors
- Brushless household motors
- Stepper motors
- Fan motors and ceiling fan motors
- Bladeless fan motors
- Brushless power tools
- Brushless medical equipment
- Inverter washing machine motors
- Inverter cleaner motors
- Various other BLDC/brushless motor types
Engineered for multi-pole BLDC stator coil winding with manual loading/unloading and automated clamping, winding, and shearing operations.
Features thickened 4080 aluminum profile frame and cast iron table plate for vibration absorption, ensuring minimal vibration at high speeds.
Tooling and fixture components utilize downward positioning for stable and reliable tightening performance.
Compact wire clamping and cutting structure completes both actions simultaneously for optimal efficiency.
Rapid switching between stator and winding parameters via HMI for different stator requirements.
Quick tooling change-over capability (20 minutes with operator proficiency).
Full aluminum alloy protective housing for equipment safety.
PLC control system with comprehensive fault display capabilities.
Ensures moderate wire tightness to prevent injury or breakage during operation.
Equipment safety specifications meet CE standards.
The stator remains stationary during the winding process. All needle movements are motorized, programmable, and managed in direct drive mode (eliminating cam systems, belts, and lead screws).
- Inner straight slot stators
- Inner skewed slot stators
- Outer stators with straight and skewed slots
| Model Number | XT-02D |
|---|---|
| Wire Diameter | 0.1 - Ø1.6mm |
| Stator Outer Diameter | Max 106mm |
| Stator Inner Diameter | 10mm |
| Stator Stack Thickness | 150mm |
| Winding Method | Needle Winding |
| Winding Stations | 2 Stations |
| Power | 6KW |
| Power Supply | AC380V, 50/60Hz |
| Air Pressure | > 0.6Mpa |
| Winding Speed | 1200Rpm |
| Machine Dimensions | (L)1500 × (W)680 × (H)1990 mm |
| Gross Weight | 600KGS |
Established in 2007 with over 17 years of R&D experience in coil winding technology.
Headquartered in Shenzhen with factory area exceeding 30,000 square meters, ensuring strong production capacity.
Over 230 technical service and after-sales staff with worldwide service points for worry-free support.
120+ patents and related certifications obtained.
600+ experienced employees ensuring production capacity and fast delivery.
130+ experienced engineers ensuring strong R&D capability and customization capacity.
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- Customized fully automatic production lines for motor, speaker, and transformer manufacturing
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