T-Core Integrated Inductor Coil Winding Machine With 99% High Yield Rate
The T-Core Integrated Inductor Winding Machine is a high-performance automated solution designed for precision winding of T-core inductors. This advanced machine delivers exceptional yield rates exceeding 99% while maintaining production speeds of up to 9000 pieces per hour.
- Magnetic Core Loading: T-core is loaded onto vibration plate
- Winding: Flat wire wound using bifilar winding technique with hot air application for self-adhesion
- Wire Management: Precise wire arrangement, tail wire trimming, and secure soldering
- Unloading: Finished product discharge according to customer requirements
- Bus-controlled servo motor system with in-house manufactured precision components
- International brand standard parts with comprehensive life-cycle management
- One operator can manage multiple machines for significant labor cost savings
- Production capacity up to 9000 pieces per hour
- Consistent yield rate above 99%
- Multi-axis simultaneous winding capability
Compatible with various assembly line production machines including 1210/1608/2012/2016/2520/0303/0404 models, with customization available for specific production needs.
Utilizes imported hardware components to guarantee stable operation, achieving 99.9% yield rate with operation cycles of 2.8-4 seconds.
Switchable time winding unit supports vertical or horizontal winding, even or odd number of turns, and both round wire or flat wire winding for maximum flexibility.
Vibrating plate fully automatic feeding with automatic screening and scrap removal functions.
Digital display adjustable automatic wire feeding tensioner for real-time monitoring and control of wire tension.
Independently developed integrated modules for material pickup, wire clamping, and winding with dual-axis simultaneous winding capability.
Integrated module for turning, cutting, and spot welding with easy adjustability for different products and copper wire types.
| Certification | CE, IOS9001, KC, ISO45001, ISO24001 |
| After-sales Service | Engineers Available To Service Machinery Overseas, Online Video Technical Support |
| Winding Direction | Clockwise/Counterclockwise |
| Applicable Industry | Smartphones, Smart Wearables, Automotive Industry |
| Type | Automatic |
| Cycle Time | 2-5S/Pc |
| Operation Voltage | 220v 50/60HZ |
| Applicable Product Type | 1608, 2012, 2016, 2520, 3225 Type |
| Air Pressure | 0.4-0.6Mpa |
| Yield Rate | > 99% |
This production line is designed for T-core type small-size molded inductors used across multiple industries including computers, smartphones, smart wearables, and automobiles. Compatible with product types 1608, 2012, 2016, 2520, and 3225.
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