Flat wire winding machines are specialized solutions designed specifically for precision winding of flat wire or profile wire. These highly optimized machines produce "edge wound" coils used in power inductors, chokes, DC/DC converters, and other applications requiring flat wire.

The primary advantage lies in their ability to wind thin flat wire on its edge—a complex task demanding custom solutions with specialized tooling expertise.

Engineered to produce coils using flat wire, these machines enable greater flux density and power handling compared to traditional round wire. They create "edge-wise" wound coils and handle wire sizes from 0.1mm to 1.0mm in thickness.

Equipped with servo motors for precise control, these machines produce coils with tight tolerances suitable for various industries including loudspeakers, medical devices, and aerospace applications.

Round wire windings suit low-frequency inductors with lower currents, while flat wire windings handle higher currents with excellent electrical conductivity, high thermal conductivity, and corrosion resistance. Their versatility allows easy molding into different shapes and sizes, ideal for compact packages and efficient current flow at high frequencies.

The XT-FW001 combines Keyence system technology with AC servo motor drive systems for precise positioning, making it the ultimate choice for manufacturing flat-wire inductors.

Featuring a 10-inch human-machine interface with simple, intuitive operation, the machine supports program editing in conversation mode. It stores up to 99 program sets with quick switching capabilities, hierarchical management, and password protection to prevent unauthorized modifications. Complete error history records aid troubleshooting and maintenance.

Utilizing a heater for coil bonding and a digital flow meter for precise flow rate control, this machine achieves over 90% operating efficiency, producing flat-wire inductors in approximately 1 second per piece (subject to product specification confirmation).

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XINGTE offers reliable and efficient flat wire winding machines with customizable options to meet specific requirements. Our precision-engineered machines feature winding widths of 25-100mm with manual or automatic modes, rated voltage of AC380V, and weight of 800kgs for various applications.