XT-ZS02/04/06-DB Stator Winding Machine 2 Stations-8 Stations Needle Inner Winding Machine
The XT-ZS series Fully Automatic Needle-Type Inner Winding Machine is designed for high-precision winding of brushless motor stators, widely used in frameless motors, high-speed blower motors, vacuum cleaner motors, swivel motors, drone motors, joint motors, water pump stators, oil pump stators, and more.
Driven by servo motors, the machine precisely controls stator rotation and nozzle movement, ensuring accurate enameled wire slot entry and uniform multi-layer coil stacking. It automatically adjusts wire start/end positions and layer transitions to eliminate loose winding, and integrates functions such as wire cutting, clamping, and tension control for multi-station collaborative operation.
- High Yield Rate: Stable winding quality with minimal defects, ensuring high production pass rates
- Neat Wire Arrangement: Precision servo control delivers tidy, evenly spaced coils without loose turns
- Uniform Inter-Turn Spacing: Consistent coil tension ensures uniform inter-turn gaps for stable motor performance
- Multi-Station Configuration: Available in 2/4/6/8 station versions to match different production efficiency needs
- Comprehensive Control System: Integrated wire cutting, clamping, and tension control for fully automated processes
- Wide Compatibility: Supports a wire diameter range of Φ0.07-1.3mm, adaptable to various stator specifications
| Parameter | Value |
|---|---|
| Product Name | Fully Automatic Needle-Type Inner Winding Machine |
| Model | XT-ZS02/04/06/08-A |
| Core Outer Diameter | Max Φ106/70/70/60mm |
| Wire Diameter | Φ0.07-1.3mm |
| Working Stations | 2/4/6/8 stations |
| Max Spindle Speed | 600/800/1000/800rpm (depends on actual wire diameter) |
| Spindle Positioning Accuracy | 0.03° |
| Movement Positioning Accuracy | 0.015mm |
| Control Axes | 5/7/9/11 axes |
| Servo Motors | 5/7/9/11 sets |
| Loading/Unloading Mode | Manual |
| Controller | Touchscreen Motion Controller |
| Program Storage | 100 sets |
| Power Supply | Three-phase AC 380V ±10%, 50Hz |
| Power Consumption | 12/18/24/30KW |
| Compressed Air Pressure | 0.5-0.7MPa |
| Machine Dimensions (L×W×H) | (L)680×(W)1504×(H)2000mm / (L)950×(W)1500×(H)2000mm / (L)1270×(W)1600×(H)2000mm / (L)1590×(W)1600×(H)2000mm |
| Machine Weight | 380/500/600/750KG |
- Frameless motors
- High-speed blower motors
- Vacuum cleaner motors
- Swivel motors
- Drone motors
- Joint motors
- Water pump stators
- Oil pump stators
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