SMT Dual-Rail PCB Unloader Machine with Dual-Track Synchronous Conveying ESD Magazine Storage and PLC Intelligent Control
SMT Dual-Rail NGOK PCB Receiving Machine
I. Equipment Parameters
* Dimensions: 1100×1500×1300mm (L×W×H)
* Conveying Height: 900±30mm, suitable for mainstream SMT production line docking heights
* Compatible Material Frame: Standard anti-static material frame, specifications 355×320×563mm
* Applicable PCB: Board width 50-250mm, maximum board length 350mm, suitable for most conventional circuit boards
* Power Supply: 220V standard mains power, operating power 0.35KW, energy-saving
* Conveying Direction: Freely switchable left and right directions, adaptable to different production line layouts in the workshop
* Frame Change Time: Frame change takes only about 20 seconds, without delaying continuous production
* Working Mode: Single frame independent cycle operation, stable and smooth operation
* Working Air Pressure: 4-6 bar, standard workshop air pressure is sufficient
* Machine Weight: 280kg, stable placement and not easy to shake
* Track Structure: Dual-rail synchronous conveying, smooth operation
* Fixed Specification: 1.4 fixed side 686mm, standard installation and positioning specifications
II. Equipment Features
1. Fully enclosed sheet metal and aluminum alloy combined body, robust and durable structure, maximum safety protection, safer workshop use.
2. Equipped with standard anti-static material frames, accurately and automatically classifying and storing good and defective products, eliminating mixed boards and chaos.
3. Adopts PLC intelligent control system + servo lifting drive, precise lifting and positioning without deviation, low failure rate.
4. High-definition touch screen operation interface, with built-in automatic fault detection and reminders, simple human-machine operation, even novices can quickly get started.
5. Three-point pneumatic positioning and clamping structure, firmly fixes the material frame position, no deviation or displacement, more neat board collection.
6. Top-opening protective cover, simple and convenient internal component inspection and maintenance, worry-free and labor-saving later maintenance.
7. Equipped with dual audible and visual alarm prompts + screen pop-up reminders, immediate reminder of equipment abnormalities, timely investigation of shutdown risks.
8. Equipped with a standard SMEMA universal interface, allowing seamless integration with various SMT front-end and back-end production equipment.
9. Features a built-in push-board buffer protection structure to prevent circuit board crushing and damage, significantly reducing production loss costs.
III. Application Scenarios
1. SMT Component Mounting Production Line: Compatible with AOI optical inspection equipment. After inspection, it automatically receives good and defective product signals, automatically sorting qualified and defective PCBs into their corresponding material frames, eliminating the need for manual sorting and improving the automation efficiency and product yield control of the entire production line.
2. Various Electronic Processing and Manufacturing Workshops: Suitable for the final stages of production processes for multilayer circuit boards, flexible circuit boards, and other electronic materials, enabling automatic board collection and classification for convenient subsequent assembly, re-inspection, and rework management.
3. Compatible with Multiple Inspection Equipment: In addition to AOI, it can be integrated with X-ray inspection, ICT online testing, and other inspection equipment to achieve automatic board sorting and collection after inspection, ensuring smooth automation throughout the entire process and adapting to various electronic processing conditions.
|
Item
|
Description
|
|
Overall Dimension
|
1100×1500×1300mm
|
|
Conveying Height
|
900±30mm
|
|
Applicable Magazine
|
355×320×563mm ESD magazine
|
|
Applicable PCB
|
Width: 50-250mm, Max Length: 350mm
|
|
Power Supply
|
220V / 0.35KW
|
|
Conveying Direction
|
Bidirectional Switchable
|
|
Magazine Replacement Time
|
About 20 seconds
|
|
Operation Mode
|
Independent single-cycle operation
|
|
Working Pressure
|
4-6bar
|
|
Machine Weight
|
280kg
|
|
Track Structure
|
Dual-track synchronous conveying
|
|
Fixed Specification
|
686mm standard positioning edge
|
|
Body Material
|
Sheet metal & aluminum alloy, sturdy protection
|
|
Storage Function
|
ESD magazine, OK/NG classified storage
|
|
Control System
|
PLC + servo lifting, precise positioning
|
|
Operation Mode
|
Touch screen, fault self-detection
|
|
Positioning Structure
|
Three-point pneumatic positioning
|
|
Maintenance Design
|
Top open cover for easy maintenance
|
|
Alarm System
|
Sound & light dual alarm
|
|
Interface
|
SMEMA standard interface
|
|
Protection Structure
|
Push plate buffer to avoid board damage
|
This unit handles the automatic loading and unloading of PCBs in SMT lines. It cuts down on manual board handling, reduces the chance of ESD or mechanical damage, and keeps the line moving at a steady pace. Works with single and dual-lane conveyor setups.
We are based in Dongguan, China and have been building automation equipment since 2008. Our factory has 90 to 150 people on the floor, and we export the majority of what we make to customers in over 30 countries. Most of our buyers are electronics manufacturers, automotive parts suppliers, and appliance producers.
We hold ISO 9001:2015 certification. Our equipment meets CE requirements. Before any machine leaves the factory, it runs continuously for 48 hours as part of our standard outgoing inspection. We machine many of our own components in-house, including customized tooling and fixtures.
Standard machines ship in 5 to 8 working days. We provide a 1-year warranty on the main unit and technical support for as long as you use the machine. Packaging is wooden cases with foam -- suitable for sea or air freight. Sample orders are welcome.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.