High Pressure Anti Corrosion Abrasion Resistant Ceramic Hose for Mine Tailings Pump Delivery
Ceramic Hose is an industrial conveying component engineered for corrosive and abrasion-intensive mineral processing environments, particularly in nickel ore beneficiation and hydrometallurgical slurry transport systems. The product features a composite architecture with a chemically resistant elastomer matrix reinforced with high-strength fiber layers and an internal ceramic wear lining system.
Implemented in a large-scale nickel ore processing facility in Indonesia's Sulawesi mining corridor, this project addressed challenges of high abrasion and chemical aggressiveness in slurry transport systems. The ceramic hose solution demonstrated improved resistance to both chemical corrosion and mechanical erosion, reducing maintenance frequency and improving system uptime.
| Parameter | Specification |
|---|---|
| Name | Ceramic Hose Pipe |
| Tube | NR, BR, SBR |
| Reinforcement | High Tensile Steel Wire Spiral |
| Cover | NR, CR |
| Working Pressure | < 25 Bars |
| Flange Material | Q235B carbon steel paint |
| Working Temperature | -30℃ to +80℃ |
| Safety Factor | 5:1 |
| Application | Installed between pump and cutter of dredger, suctioning slurry. Suitable for limestone, granite, coral, and minerals. |
| Advantages | High abrasion resistance, light weight, oil and heat resistant, flexible and easy to bend |
| Inner Diameter (mm) | Working Pressure (Mpa) | Burst Pressure (Mpa) | Length (m) | Wall Thickness (mm) |
|---|---|---|---|---|
| 300 | 0.4-1.2 | 3.6 | 1-3 | 34-37 |
| 414 | 0.4-1.2 | 3.6 | 1-3 | 35-37 |
| 560 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
| 600 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
| 700 | 0.8-1.5 | 4.5 | 2-3 | 40-45 |
| 800 | 1.2-2.5 | 5.5 | 2-3 | 50-52 |
| 900 | 1.5-2.5 | 7.5 | 2-3 | 55-58 |
| 1000 | 2.0-2.5 | 7.5 | 3-5 | 75-78 |
Internal flow channel features chemically inert alumina ceramic segments that provide resistance to acidic and chloride-containing slurry media, preventing direct chemical interaction between process fluids and elastomer structure.
Integrates both abrasion resistance and chemical resistance mechanisms within a single composite structure for balanced performance under combined loading conditions.
Multi-layer reinforcement system maintains dimensional stability under continuous exposure to chemically active slurry, preventing localized deformation.
Internal geometry minimizes turbulence formation and localized chemical stagnation zones, improving hydraulic efficiency and reducing uneven wear patterns.
- Nickel Ore Leaching and Slurry Transport Systems
- Chemical-Exposed Mineral Transfer Points
- Industrial Waste Slurry Handling Systems
- Specialized Composite Material Engineering Capability
- Advanced Process Compatibility Engineering
- Industrial Quality Assurance and Performance Testing System
- Global Mineral Processing Project Experience
The ceramic lining provides a chemically inert barrier that significantly reduces direct exposure of elastomer materials to acidic media, improving structural stability in corrosive environments.
Yes, the composite structure is specifically engineered to manage dual degradation mechanisms by separating abrasion resistance and chemical resistance functions within the material system.
The design supports continuous-duty operation in hydrometallurgical systems where slurry composition and flow conditions remain constant over extended production cycles.
The hose is designed for standard industrial mineral processing temperature ranges, maintaining structural integrity under typical hydrometallurgical operating conditions.
Yes, material formulation and ceramic lining configuration can be adjusted based on specific slurry chemistry and process requirements.
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