Ceramic Rubber Hose with High Wear Resistance Anti Abrasion and Long Service Life for Industrial Applications
Price:
USD40 to USD280 Per Piece
MOQ:
1
Delivery Time:
5-7 Work Days
Brand:
Hongruntong Marine
Product Description
Ceramic Rubber Hose High Wear Resistance Anti Abrasion Long Service Life
Ceramic Hose is an engineered flexible conveying component designed for industrial systems where conventional rubber hose linings are subjected to severe abrasive wear from solid particles, mineral slurries, dredged materials, aggregates, ash, sand, or other high-wear media.
Product Overview
The hose normally consists of a high-strength rubber outer body, reinforcement layers, and a ceramic-lined inner surface formed from abrasion-resistant ceramic segments or ceramic elements. The rubber structure provides flexibility, impact absorption, pressure containment, and mechanical protection, while the ceramic lining forms a hard internal wear surface that reduces direct abrasion of the elastomeric tube.
The composite structure is designed to combine the flexibility of reinforced rubber with the wear resistance of engineered ceramics. During operation, conveyed particles contact the ceramic lining rather than directly impacting the rubber tube. The ceramic material resists cutting, gouging, sliding abrasion, and localized erosion, while the elastomeric body absorbs vibration and external mechanical movement.
Case Study: Copper Processing Facility in Chile
A copper processing facility in northern Chile required a flexible connection between a slurry pump discharge line and a fixed processing pipeline. The system transported mineral slurry containing a high concentration of fine and coarse solid particles. The original rubber-lined flexible hoses experienced accelerated internal wear at the discharge bend and near the pump connection.
The engineering team selected Ceramic Hose with a reinforced rubber body and ceramic-lined internal surface for the high-wear sections. The hose dimensions were matched to the existing pipeline diameter, while the reinforcement and connection configuration were selected according to the operating pressure and installation movement.
Subsequent inspections showed that the hose remained structurally stable under continuous slurry service, with no abnormal external deformation or connection leakage observed during the scheduled inspection period. The facility subsequently applied the same design approach to other high-wear flexible connection points.
Technical Specifications
| Parameter | Specification |
|---|---|
| Name | Ceramic Hose Pipe |
| Tube Material | NR, BR, SBR |
| Reinforcement | High Tensile Steel Wire Spiral |
| Cover Material | NR, CR |
| Working Pressure | < 25 Bars |
| Flange Material | Q235B carbon steel paint |
| Working Temperature | -30℃ to +80℃ |
| Safety Factor | 5:1 |
| Application | Installed between pump and cutter of dredger, suction of slurry. Suitable for limestone, granite, coral, and minerals. |
| Advantages | High abrasion resistance, light weight, oil and heat resistant, flexible and easy to bend |
Dimensional Specifications
| Inner Diameter (mm) | Working Pressure (Mpa) | Burst Pressure (Mpa) | Length (m) | Wall Thickness (mm) |
|---|---|---|---|---|
| 300 | 0.4-1.2 | 3.6 | 1-3 | 34-37 |
| 414 | 0.4-1.2 | 3.6 | 1-3 | 35-37 |
| 560 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
| 600 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
| 700 | 0.8-1.5 | 4.5 | 2-3 | 40-45 |
| 800 | 1.2-2.5 | 5.5 | 2-3 | 50-52 |
| 900 | 1.5-2.5 | 7.5 | 2-3 | 55-58 |
| 1000 | 2.0-2.5 | 7.5 | 3-5 | 75-78 |
Product Highlights
Engineered Ceramic Wear Lining
The internal ceramic lining is designed as the primary wear-resistant barrier between the conveyed medium and the elastomeric hose body. Ceramic elements provide a hard conveying surface capable of resisting continuous contact with abrasive solids, including mineral particles, sand, aggregate fragments, and slurry constituents.
High-Strength Reinforced Rubber Structure
The outer hose body is constructed from reinforced rubber compounds selected to provide a combination of tensile strength, flexibility, pressure resistance, and environmental durability. Reinforcement layers support the hose against internal pressure while the rubber matrix maintains structural cohesion.
Impact and Vibration Absorption
A significant engineering function of the rubber body is its ability to absorb mechanical vibration and moderate impact loads generated by pumps, dredging equipment, mineral-processing machinery, or other dynamic systems.
Customizable Connection and Installation Configuration
Ceramic Hose can be configured with different end connections, dimensions, lengths, reinforcement specifications, and ceramic lining arrangements according to the requirements of an existing conveying system.
Applications
- Mining and Mineral Processing: Transporting abrasive mineral slurries between pumps, hydrocyclones, separators, screens, and processing equipment.
- Dredging and Aggregate Transfer: Handling mixtures containing sand, gravel, silt, shell fragments, and other abrasive solids in dredging systems.
- Industrial Slurry and Material Handling Systems: Used in cement production, ash handling, mineral recovery, material separation, and process-transfer systems.
Why Choose Hongruntong Marine
- 30+ Years Manufacturing Experience: Established technical foundation for production of flexible hose assemblies used in demanding operating environments.
- Material and Structural Configuration Capability: Customized hose construction according to application requirements and operating conditions.
- Quality Control and Manufacturing Inspection: Consistent dimensional and structural quality with comprehensive inspection procedures.
- Technical Support and Project-Oriented Supply: Comprehensive technical communication and project coordination support.
Frequently Asked Questions
What sizes are available for Ceramic Hose?
Ceramic Hose can be manufactured in different nominal diameters and lengths according to the pipeline configuration. The required size should be specified together with working pressure, connection type, hose length, and installation conditions.
What materials can be transported through Ceramic Hose?
The hose is intended for applications involving abrasive media such as mineral slurry, sand, aggregate, dredged material, and other solid-containing fluids. Material selection depends on particle characteristics, concentration, temperature, and chemical composition.
Can Ceramic Hose be used in systems with vibration and movement?
Yes. The reinforced rubber body provides controlled flexibility and vibration absorption, making the hose suitable for selected equipment connections and dynamic pipeline sections.
How is service life determined for a Ceramic Hose?
Service life depends on abrasive particle size, concentration, flow velocity, pressure, temperature, bending conditions, operating frequency, and installation quality. Regular inspection is recommended.
Can the hose be customized for an existing pipeline system?
Yes. Customization can include hose diameter, length, ceramic lining configuration, reinforcement structure, flange dimensions, connection type, and other project-specific requirements.
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Company
Hongruntong Marine (Beijing) Co., Ltd
Location
C1-7, Xuhui Center, Jinguan North 2nd Street, Shunyi District, Beijing City, P.R. China 101300
Contact Person
William Lau