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High-Concentration Integrated Anaerobic-Aerobic System for Slaughterhouse Waste

Price Negotiable
Price: 5270USD -17800USD
MOQ: 1 Set
Delivery Time: 7-30 work days
Brand: Zhongqiao Enlightenment
Product Description
High-Concentration Integrated Anaerobic-Aerobic System for Slaughterhouse Waste
Product Overview: Engineered for High-Load Slaughterhouse Effluent

The High-Concentration Integrated Anaerobic-Aerobic System for Slaughterhouse Waste is a next-generation, compact wastewater treatment unit specifically developed for the slaughtering and meat processing industry. Slaughterhouse wastewater is characterized by "three highs and one low": high organic concentration (COD), high suspended solids (SS), high fats/oils, and a low carbon-to‑nitrogen ratio. Traditional single-stage processes struggle to achieve consistent compliance.

This system deeply integrates high-efficiency anaerobic digestion with mature aerobic contact oxidation. Through structural optimization and enhanced microbial cultivation, it is specifically designed to remove proteins, fats, blood, and suspended solids. The modular, integrated design offers a small footprint, strong shock-load resistance, low operating costs, and stable effluent quality.



Core Process: Anaerobic‑Aerobic Synergy and Advanced Nitrogen Removal

The core process is based on anaerobic‑anoxic‑aerobic biochemical synergy, precisely controlling the environment for different microbial populations to achieve high removal efficiencies.

1. High‑Efficiency Anaerobic Stage

The front end uses an enhanced upflow anaerobic sludge blanket or hydrolysis/acidification reactor. Under high‑load shock, anaerobic microorganisms break down large‑molecule, long‑chain fats and proteins into volatile fatty acids. This not only significantly reduces the load on the downstream aerobic stage, but also converts refractory organic nitrogen into ammonia, preparing it for subsequent nitrogen removal.

2. Aerobic Stage

The biological contact oxidation tank is filled with high‑specific‑surface area media. Under aeration, aerobic bacteria thoroughly oxidize organics, while nitrifying bacteria convert ammonia to nitrate. Thanks to the anaerobic pretreatment, sludge bulking is highly unlikely, ensuring stable operation.

3. Mixed Liquor Recycle & Denitrification

An efficient mixed‑liquor recycle pump returns nitrate from the aerobic stage to the front anoxic zone. Using organic carbon in the raw wastewater as an electron donor, denitrifying bacteria reduce nitrate to nitrogen gas, achieving high total nitrogen removal and preventing eutrophication.



Product Advantages: Why Choose This System?
Exceptional Shock‑Load Resistance

Slaughterhouse discharge is characterized by time‑concentrated peaks and wide fluctuations. Our system is designed for a volumetric loading rate of 1.5–4.5 kg COD/(m³·d). The buffering capacity of anaerobic biomass withstands pH and concentration shocks without system collapse – ideal for the irregular flow patterns of small to medium‑sized slaughterhouses.

Compact Integration, Land Saving

Conventional concrete tanks (equalization, primary settling, anaerobic, aerobic, secondary settling) are integrated into one skid‑mounted or buried unit. Land footprint is reduced by 30–50% compared to traditional processes. Buried units allow surface greening or parking, avoiding occupation of production space.

Low Operating Cost & Energy Recovery

The front‑end anaerobic stage requires no aeration, substantially cutting electricity bills. For larger installations, enclosed anaerobic reactors can be equipped with biogas collection – the biogas can heat boilers or generate electricity, achieving waste‑to‑energy resource recovery.

Stable Solids Separation & Low Maintenance

Multi‑stage sedimentation together with stable biofilm eliminates sludge bulking issues. A PLC‑based automatic control system continuously monitors DO, pH, and water level, enabling unattended operation – only periodic inspection is required.


Technical Specifications
Parameter Design Value / Range
Flow rate capacity 1 – 500 m³/d (customizable)
Influent COD ≤ 8000 mg/L (higher loads with pre‑treatment)
Influent BOD ≤ 4000 mg/L
Influent SS ≤ 1500 mg/L
Effluent standard Grade I/II of Discharge Standard for Meat Processing Industry (GB 13457-92); or municipal sewer discharge standard
COD removal ≥ 95 – 98%
BOD removal ≥ 90 – 95%
Ammonia removal ≥ 75 – 85%
Material Carbon steel with epoxy coating / SS304 / FRP
Installation Above‑ground / buried

Applications
  • Livestock slaughtering: swine, cattle, sheep, poultry (chicken, duck, etc.)
  • Meat processing: sausages, ham, cooked products
  • Similar food industry wastewaters containing oils, fats, and proteins

Typical Process Flow

Influent → Mechanical screen (hair/grit removal) → Grease trap / grit chamber → Equalization tank → DAF unit → Integrated unit (Anaerobic + Aerobic + Clarifier) → Disinfection / Filtration → Discharge


Why Choose Our Integrated System?

To address the two persistent  points of slaughterhouse wastewater – odor generation and sludge bulking – our system optimizes the anaerobic‑to‑aerobic ratio and aeration pattern to fundamentally inhibit filamentous bacterial growth, ensuring excellent sludge settleability. The fully enclosed anaerobic tank design effectively controls odor emission, improving the plant’s environmental hygiene.

From high‑strength blackwater to clear, compliant effluent – this system provides the most economical and stable all‑in‑one solution.

model Water treatment capacity (m³/d) outline dimension L x W x H (mm) weight of equipment (t) running weight (t) installed power (kW) Power consumption (kW) running expense (Yuan/ton of water) running expense (CNY/day) Cable specifications (mm²) floor space (m²)
WSZ-0.25 5 2500×1000×1500 0.97 4.72 4.08 2.41 3.20 16.01 1.5 19
WSZ-0.5 10 2500×1500×2000 1.65 9.15 4.08 2.41 1.60 16.01 1.5 21
WSZ-1 20 5000×1500×2000 2.50 17.50 4.08 2.41 0.92 18.47 2.5 26
WSZ-1.25 30 5000×2000×2000 2.90 21.70 4.08 2.41 0.78 23.33 2.5 26
WSZ-1.67 40 6500×2000×2000 4.36 30.36 4.08 2.41 0.68 27.22 2.5 31
WSZ-2 50 6500×2000×2500 5.07 37.57 5.88 3.31 0.54 27.22 2.5 34
WSZ-2.5 60 7500×2000×2500 5.58 43.27 5.88 3.31 0.54 32.51 4 36
WSZ-3 70 7000×2500×2500 6.31 51.31 6.26 3.69 0.46 32.51 4 41
WSZ-3.5 80 8000×2500×2500 6.88 57.50 6.26 3.69 0.48 38.56 4 45
WSZ-4 100 10000×2500×2500 8.30 72.98 6.26 3.69 0.44 44.06 4 52
WSZ-5 120 11500×2500×2700 9.65 85.59 7.86 4.49 0.62 74.30 6 60
WSZ-6 150 12000×3000×2700 11.22 108.42 9.35 5.60 0.50 74.30 6 72
WSZ-7 170 16000×2500×2700
(in two groups)
12.26 121.61 9.35 5.60 0.44 74.30 6 77
WSZ-8 200 20000×2500×2500
(in two groups)
15.53 142.09 9.75 6.00 0.41 82.37 6 91
WSZ-10 250 24000×2500×2700
(in two groups)
17.30 175.25 15.80 9.20 0.43 108.29 10 110
WSZ-12.5 300 24000×3000×2700
(in two groups)
20.05 210.40 15.80 9.20 0.36 108.29 10 127
WSZ-15 360 34500×2500×2700
(in three groups)
25.11 251.91 16.50 9.90 0.41 146.59 10 145
WSZ-17 400 37500×2500×2700
(in three groups)
27.24 278.34 21.70 12.70 0.37 146.59 10 159
WSZ-20 500 39000×3000×2700
(in three groups)
33.71 349.61 21.70 12.70 0.29 146.59 10 193

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Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Zhongqiao Enlightenment (Weifang) International Trade Co., Ltd.
Location National Emergency Safety Industrial Park, Weifang City, Shandong Province,China
Contact Person Sunny

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