High-Efficiency Steam External-Coil Saponification Mixer – Uniform Heating for Complete Reaction
High-Efficiency Steam External-Coil Saponification Mixer – Uniform Heating for Complete Reaction
Why Choose Our Saponification Tank?
Where palm oil is abundant, producing soap directly from crude oil is not only more economical but also gives your finished bars a sharper edge in the market. The key lies in saponification – a fully mechanized, continuous reaction that requires precise heat and agitation. Our tank excels at this task: its integrated stirring and heating system guarantees uniform conditions, maximizing conversion rates and producing a consistently high‑grade liquid soap stock that outperforms the competition.
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Capacity
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500-2500L
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Heating Method
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Electric Heating
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Material
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Carbon steel/ Stainless Steel
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Remark
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Equip with the temperature control box, it have two thermometer,
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Technical Highlights
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Heating Efficiency – Equipped with six 4‑kW heating elements (aggregate 24 kW), the system achieves rapid heat‑up and maintains ±1°C stability, minimizing inter‑batch idle time.
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Agitation Performance – A 4‑kW mixing motor delivers continuous, high‑shear agitation to guarantee homogeneous reaction conditions and complete saponification.
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Instrumentation – A temperature controller and dual thermometers enable independent verification and precise adjustment of reaction temperature.
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Structural Integrity – Manufactured with 6‑mm steel plates, a stiffened cover, and an elliptical dished head, ensuring prolonged service life under heavy industrial loads.
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Footprint & Capacity – Overall dimensions 1300×1300×2340 mm with a working volume of 1500 L, offering an optimal space‑to‑output ratio.
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Production Scalability – Engineered for consistent batch‑to‑batch performance, making it an ideal choice for medium‑to‑large capacity lines, whether for expansion or new installations.
Our customer
Machine details
FAQs:
Q1: What is the heating method of this saponification mixer?
A: It uses a steam external-coil system for uniform heating and complete saponification reaction.
Q2: What capacity options are available?
A: Standard capacities range from 500L to 10,000L, customizable based on production requirements.
Q3: What materials can this mixer process?
A: It handles various soap formulations, including laundry soap, toilet soap, and specialty soap products.
Q4: What is the power supply requirement?
A: Standard 380V/50Hz three-phase power, customizable for different countries and regions.
Q5: Is the temperature controllable during saponification?
A: Yes, the steam heating system allows precise temperature control for optimal reaction conditions.
Q6: What is the mixing speed range?
A: Variable speed control from 20 to 60 RPM, adjustable for different soap formulations and viscosity.
Q7: What is the warranty period?
A: 12 months warranty covering core components, with lifetime technical support.
Q8: What is the lead time?
A: Standard lead time is 20-30 working days after deposit confirmation.
Q9: Is it easy to clean and maintain?
A: Yes, the external-coil design and polished interior simplify cleaning and reduce maintenance downtime.
Q10: Can it be integrated into an existing soap production line?
A: Yes, it is designed for seamless integration with plodders, refiners, and other downstream equipment.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.