Genie Aerial Lift Red Plug 4 Pin High Visibility AWP Parts
Price:
$200-300
MOQ:
1
Delivery Time:
5-8 working days
Brand:
Ventnor
Product Description
Technical Insights into Red Plug for Genie Aerial Lift
In the field operations of mobile elevating work platforms, electrical connection stability between the platform control basket and the lower chassis dictates machinery uptime. The Red Plug for Genie Aerial Lift serves as a heavy-duty power and telemetry interface engineered specifically to withstand the grueling outdoor environments of construction jobsites. Designed to fit seamlessly into standard Genie scissor lift and boom lift control box assemblies, this industrial red plug ensures immediate visual identification while maintaining low electrical resistance for reliable signal routing.
The mechanical housing is molded from high-impact engineered polymers that resist deep cracking and structural distortion under sudden physical drops. Featuring a robust twist-lock or heavy-duty latch-ready collar, the plug prevents accidental pull-outs caused by low-altitude wind drag or cord snagging on structural steel. Inside, the terminal contacts are precision-machined to match the precise internal mating tolerances of Genie wire harnesses, preventing contact arcing and localized thermal failures during continuous full-shift duty cycles.
Engineering Specifications and Parameter Evidence
To support rigorous procurement validation and quality compliance audits for global equipment fleets, the comprehensive physical and electrical metrics of this plug are detailed below:
| Engineering Performance Matrix | Evaluated Rating / Testing Standard |
|---|---|
| Primary Product Application | Genie Aerial Lift joystick control box and power umbilical connection |
| Interface Pin Count | 4-Pin Heavy-Duty Internal Terminals |
| Shell Color Identification | Industrial Safety Red (UV-Stabilized Compound) |
| Contact Base & Plating Material | High-conductivity copper alloy with continuous nickel plating |
| Rated Continuous Current | 15A per terminal under full thermal load |
| Maximum Operating Voltage | 250V AC/DC Industrial Safety Limit |
| Contact Resistance Rating | ≤ 3.0 mΩ checked according to IEC 60512-2-1 standard |
| Insulation Resistance Barrier | ≥ 10³ MΩ checked according to IEC 60512-3-1 standard |
| Ingress Protection Level | Achieves IP66 dust-tight and water-jet protection when mated |
| Environmental Working Temperatures | Outdoor工况范围: -35°C to +85°C |
| Mechanical Structural Life | Certified for ≥ 500 complete coupling cycles |
Strategic Advantages and Environmental Adaptability
- High-Visibility Safety Red Housing: The plug body is manufactured using an industrial red polymer mixed with advanced ultraviolet (UV) stabilizers. This ensures the component remains highly visible on crowded control panels and prevents rapid color fading or polymer degradation under prolonged, direct sunlight exposure.
- IP66 Rated Weatherproof Sub-Assembly: When fully coupled to the Genie control receptacle, internal high-density rubber seals contract to block moisture ingress. The plug passes strict water-jet testing, proving that wind-blown rain, melting ice, and abrasive construction dust cannot reach the terminals, eliminating short circuits.
- Corrosion-Resistant Nickel Plating: The heavy-duty internal contacts feature a uniform nickel plating over a solid copper alloy core. This metallurgical selection limits contact resistance below 3.0 milliohms and resists oxidation caused by high humidity or coastal salt-air exposure, ensuring absolute signal consistency over years of service. [1]
Technical Product FAQ
Will this Red Plug for Genie Aerial Lift become brittle and crack during freezing winter operations?
No. The polymer formulation for this red plug for Genie aerial lift is specifically engineered to retain high impact ductility within an outdoor temperature工况范围 extending down to -35°C. Standard commercial plastics often suffer molecular crystallization and shatter upon impact in freezing conditions. Our rugged engineered plastic shell undergoes strict low-temperature drop testing to guarantee it absorbs mechanical shocks without micro-cracking, preserving the internal electrical contacts from exposed moisture.
Can this red plug directly replace OEM parts on Genie GS and Z-series lifts?
Yes. This industrial red plug is manufactured with exact physical indexing, keyway paths, and thread patterns that replicate standard Genie aerial lift connection footprints. It functions as a direct drop-in replacement for worn or physically damaged plugs on Genie GS scissor lifts (such as the GS-1930 or GS-2646) and Z-series boom lifts. The terminal pin layout ensures that control signals and power lines map perfectly to your existing wire harnesses, maintaining full technical consistency with factory wiring schematics
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Company
Shanghai Ventnor trading co., Ltd
Location
Room 323, Building T3, No 1220, YuQiao Road, Shanghai
Contact Person
Jackie