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What is Rigid-Flex PCB Assembly?
Rigid-Flex PCB Assembly combines the advantages of rigid PCBs and flexible circuits into a single, integrated solution. By eliminating connectors and reducing interconnection points, it significantly improves reliability, reduces weight, and saves space—making it ideal for high-performance and compact electronic applications.
Our Rigid-Flex PCB Assembly service offers a complete turnkey solution, from PCB fabrication to component sourcing and final assembly, ensuring consistent quality and fast delivery.
Why Choose Our Rigid-Flex PCB Assembly Service?
Advanced Manufacturing Capability
- Support up to 20+ layers of rigid-flex boards
- High precision alignment for flex-to-rigid bonding
- Controlled impedance & HDI capability
Full Turnkey PCBA Solution
- PCB fabrication
- Components sourcing (100% original parts)
- SMT & THT assembly
- Functional testing
High Reliability for Critical Applications
- Excellent resistance to vibration and mechanical stress
- Reduced solder joints = lower failure rate
- Ideal for harsh environments
Strict Quality Control
- AOI / X-ray inspection
- Flying probe & functional testing
- IPC Class 2 / Class 3 standard
Rigid-Flex PCB Assembly Specifications
| Specification: | |||||
| PCB layers: | 1-42layers | ||||
| PCB materials: | CEM1, CEM3, Rogers, FR-4, High Tg FR-4, Aluminum Base, Halogen Free | ||||
| PCB max. board size: | 620mm*1100mm | ||||
| PCB certificate: | RoHS Directive-Compliant | ||||
| PCB Thickness: | 1.6 ±0.1mm | ||||
| Out Layer Copper Thickness: | 0.5-5oz | ||||
| Inner Layer Copper Thickness: | 0.5-4oz | ||||
| PCB max. board thickness: | 6.0mm | ||||
| Minimum Hole Size: | 0.20mm | ||||
| Minimum Line Width/Space: | 3/3mil | ||||
| Min. S/M Pitch: | 0.1mm(4mil) | ||||
| Plate Thickness and Aperture Ratio : | 30:1 | ||||
| Minimum Hole Copper: | 20µm | ||||
| Hole Dia. Tolerance(PTH): | ±0.075mm(3mil) | ||||
| Hole dia. Tolerance(NPTH): | ±0.05mm (2mil) | ||||
| Hole Position Deviation: | ±0.05mm (2mil) | ||||
| Outline Tolerance: | ±0.05mm (2mil) | ||||
| PCB solder mask: | Black, white, yellow | ||||
| PCB surface finished: | HASL Leadfree, Immersion ENIG, Chem Tin, Flash Gold, OSP, Gold finger, Peelable, Immersion Silver | ||||
| Legend: | White | ||||
| E-test: | 100% AOI, X-ray, and flying probe test. | ||||
| Outline: | Rout and Score/V-cut | ||||
| Inspection Standard: | IPC-A-610CCLASSII | ||||
| Certificates: | UL (E503048),ISO9001/ISO14001/IATF16949 | ||||
| Outgoing Reports: | Final Inspection, E-test, Solderability Test, Micro Section, and More | ||||
Applications of Rigid-Flex PCB Assembly
Rigid-Flex PCBs are widely used in industries requiring high reliability and compact design:
- Medical Devices
- Aerospace & Defense
- Industrial Control Systems
- Automotive Electronics
- Consumer Electronics (wearables, cameras)
Our Rigid-Flex PCB Assembly Process
Step 1: Gerber & BOM Review
Step 2: Engineering Evaluation
Step 3: Rigid-Flex PCB Fabrication
Step 4: Components Procurement
Step 5: SMT Assembly
Step 6: THT Assembly (if required)
Step 7: Testing & Inspection
Step 8: Packaging & Shipping
Why Global Customers Trust Us?
- 10+ years PCB/PCBA experience
- Fast prototype & mass production
- Stable supply chain
- Professional engineering support
- On-time delivery > 98%
Get a Fast Quote Now
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FAQ
Q1: What files are required for Rigid-Flex PCB Assembly?
Gerber files, BOM list, pick & place file, and assembly drawings.
Q2: What is the lead time?
- Prototype: 7–10 days
- Mass production: 2–4 weeks
Q3: Can you handle complex rigid-flex designs?
Yes, our engineering team supports complex multi-layer rigid-flex PCB projects.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.