Designed based on the workpiece with protrusions on the bracket and inner plate provided by the customer. The thickest plate thickness of the welding material is 4.5mm+2.5mm (with 5 welding protrusions on one side). This welding machine adopts pneumatic pressurization and vertical movement of the upper electrode. Each model has the characteristics of simple and compact structure, novel and beautiful appearance, stable performance, safe and reliable use, high efficiency and energy conservation.
Pneumatic Standing 3Mm Heavy Duty Medium Frequency Projection Welder Cnc Automatic Piston Rod Resistance Welding Machine CE
Price:
$21,000-23,000 / set
MOQ:
1 set
Delivery Time:
Negotiable
Brand:
Xingweihan
Product Description
ChengDu Xinweihan is one of the leading welding equipment manufacturer in china, Specialized in manufacturing and provide customers with a complete set of welding solutions.
A R&D team of more than 20 engineers., and a 20000 sq.m manufacturer, which guarantees that we can offer customers the most professional welding advice and after-sales service.
And we have our own overseas technical service teams in many countries in Southeast Asia and South America to provide customers with on-site installation and maintenance services.（Please contact us to ask if there is a technical team in your country）
Product Description
Pneumatic Standing 3Mm Heavy Duty Medium Frequency Projection Welder Cnc Automatic Piston Rod Resistance Welding Machine
A projection welding machine specifically designed for welding piston rods, commonly used in the production of spare parts in fields such as automobiles, motorcycles, hydraulic and pneumatic systems, engineering machinery, and automotive manufacturing. The device has a wide compatibility range and can accommodate different center distances, piston rod diameters, and ring shapes. After welding, the deformation of the ring is small, the distance between the center of the ring is stable, and there are no obvious marks on the piston rod.
Technical Parameters
Intermediate Frequency
Items \ Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
Rated power (KVA) | 100 | 160 | 200 | 250 |
Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
Max. short circuit current （KA） | 30 | 35 | 40 | 45 |
Duty cycle（%） | 50 | 50 | 50 | 50 |
Max. force（N） | 6000 | 6000 | 10000 | 15000 |
Electrode length（ MM） | 450 | 450 | 450 | 500 |
Working stroke（ MM） | 80 | 80 | 80 | 80 |
Cooling consumption（L/min） | 20 | 20 | 20 | 20 |
Max. welding capacity（MM） | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
Power Frequency
Item/Model | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
Rated power At 50%(KVA) | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
Rated primary power(V) | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
Secondary Voltage(V) | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
Rated frequency(HZ) | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
Max.Short Circuit Current(KA) | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
Max. weld power(KVA) | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
Throat(MM) | 400 | 400 | 400 | 450 | 450 | 450 | 450 |
Max.Froce at electrodes(N) | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
Working stroke(MM) | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
Cooling Water Consumpion 2.5bar(L/min) | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
Electrodes tip(MM) | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
Arms(MM) | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
Projection Clamping Plate(MM) | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
Max.Welding Capaciry A3 steel(MM) | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
Main Features
1. High precision welding control: The machine uses smart motors or valves to control the welding pressure very precisely (only 1% error). This makes every weld exactly the same.
2. Seamless Production Integration:The system incorporates automated material handling (vision-based alignment or mechanical fixturing) to enable uninterrupted batch welding operations, achieving a 40% increase in throughput while maintaining positional accuracy within ±0.1mm.
3. Intelligent process management: The interface stores multiple sets of welding parameters (such as pressure current time curves) and allows for one click switching between different specifications of piston rods; Real time monitoring of welding quality, automatic alarm for abnormalities.
4. Strong adaptability and reliability compatible with piston rods of different specifications; Water cooled electrode+high temperature resistant structure, continuous operation without degradation.
5. Safety and maintenance convenience: Integrated air/water pressure sensors, automatic shutdown in case of water shortage or insufficient pressure; Modular design, with minimal electrode replacement and maintenance time.
General Strctures
Detail Images
Customized Fixtures and Moving Components
After the equipment is started, it automatically loads, welds, and unloads, achieving fully automated unmanned operation and greatly improving efficiency. The device is compatible with different pole lengths and can be switched through servo without the need for additional adjustments.
Independent Vibration Disc
The equipment is equipped with an independent vibration disc that can hold 500 workpieces, ensuring that the equipment does not require manual assembly for 2 hours. Equipped with fully automatic welding, the production capacity can reach 720pcs/h.
Human-computer Interaction Interface
Through touch screen or physical buttons, operators can intuitively adjust welding parameters, store and call hundreds of process formulas; The system displays dynamic curves in real-time and automatically records welding data to support quality traceability; Simultaneously integrating fault diagnosis, permission management, and IoT communication functions, significantly improving welding consistency.
Waterway Components
All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene images
Our factory can customize according to your requirments. More details, please contact!
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Chengdu Xinwei Welding Technology Co., Ltd.
Location
No.538 Xingfu Road,Xindu,Chengdu,China
Contact Person
Wang