220V 380V Automatic Stainless Steel Spot Welder For Heater Housing Industrial
This automatic spot welder for heater housings is an industrial-grade automated solution engineered for the high-efficiency, high-consistency welding of heater shells made from stainless steel and carbon steel. At its core, it integrates flexible, switchable X-type and C-type automatic welding gun systems, quick-change positioning fixtures, and servo-driven, high-precision multi-axis motion mechanisms. This enables the fully automated, programmed precision welding of weld points in three-dimensional space on various housing components. A single fixture, adjustable via positioning blocks, allows for rapid changeovers between three different workpiece types. Combined with an intelligent control system and visual/audible warnings, it significantly enhances the production flexibility, efficiency, and process stability of heater manufacturing while ensuring exceptional weld quality, making it a professional-grade asset for batch welding of sheet metal enclosures.
| Item/Model | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
|---|---|---|---|---|
| Rated power At 50%(KVA) | 40 | 63 | 80 | 100 |
| Rated primary power(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
| Max. Short Circuit Current (KA) | 30 | 35 | 40 | 45 |
| Duty cycle(%) | 50 | 50 | 50 | 50 |
| Max. Force(N) | 6000 | 6000 | 10000 | 15000 |
| Electrode Length( mm) | 450 | 450 | 450 | 500 |
| Working Stroke( mm) | 80 | 80 | 80 | 80 |
| Cooling consumption(L/min) | 20 | 20 | 20 | 20 |
| Max. Welding Capacity(mm) | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
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Precise & Intelligent Control System: The control system comprises an independent main cabinet, a fence-mounted touchscreen, and an operation box, complete with a three-color audible/visual alarm unit. It enables centralized management of welding parameters, real-time status monitoring, and safety alerts, offering an intuitive and user-friendly interface.
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Quick-Change Positioning Fixture: The fixture consists of positioning blocks, clamping cylinders, and adjustment plates. Simple adjustment of the positioning blocks allows it to meet the welding needs of three different workpiece types, significantly improving the equipment's responsiveness and adaptability to different product batches.
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Multi-Axis High-Flexibility Welding Execution: Equipped with both X-type and C-type welding gun travel mechanisms, both driven by linear modules and servo motors. The X-type mechanism incorporates a rotary platform to position the gun at any required angle, while the C-type design is compact. Working in tandem, they ensure full coverage and efficient welding of multiple, multi-angle points on complex housings.
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Servo-Driven Workpiece Manipulation System: The workpiece handling mechanism utilizes linear guides, servo motors, and a rotary servo drive to move a rotary support table with precision. This allows the workpiece to be accurately rotated and positioned according to the program, ensuring optimal accessibility for all weld points and maximizing welding efficiency and automation
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