It is an efficient specialized welding equipment, which innovatively features 7 synchronous welding units and can complete 7 welding points of the fuel tank workpiece at once. The equipment adopts a semi-automatic production mode of "manual feeding automatic welding manual pickup": the operator places the oil tank workpiece on the precise positioning fixture, and the equipment automatically starts to synchronously press down 7 welding points. Through the precise regulation of the intelligent control system, the pressure and current (parameters) of each welding point are ensured to be completely consistent. The welding time is controlled at 0.3-0.5 seconds/point, and the 7 welding points are completed synchronously, greatly improving production efficiency. After welding is completed, the operator can easily remove the finished product, and the equipment automatically resets and stands by. This design not only ensures high consistency of welding quality, but also through modular welding head design, the welding point position can be quickly adjusted to meet the production needs of different specifications of oil tanks.
Single Phase Industrial Pneumatic 50Kva 220V Stainless Steel Projection Resistance Welders Fuel Tank Welding Machine for Gas Cap
Price:
$20,000-25,000 / set
MOQ:
1 set
Delivery Time:
Negotiable
Brand:
Xingweihan
Product Description
Product Description
Single Phase Industrial Pneumatic 50Kva 220V Stainless Steel Projection Resistance Welders Fuel Tank Welding Machine for Gas Cap
This fuel tank filling port projection welding machine adopts a semi-automatic design. The operator only needs to accurately place the workpiece on the welding positioning fixture, and the equipment will automatically start the high-precision welding program. Equipped with advanced servo pressure control system, adjustable welding pressure, stable energy output for each welding, effectively preventing splashing, and ensuring that the connection strength between the fuel port and the fuel tank body meets industry standards. After welding is completed, the operator can easily remove the finished product, and the equipment automatically resets and stands by. Each welding cycle is controlled within 8 seconds, making it an ideal choice for traditional fuel and new energy fuel tank production.
Technical Parameters
Items \ Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
Rated power (KVA) | 100 | 160 | 200 | 250 |
Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
Max. short circuit current （KA） | 30 | 35 | 40 | 45 |
Duty cycle（%） | 50 | 50 | 50 | 50 |
Max. force（N） | 6000 | 6000 | 10000 | 15000 |
Electrode length（ MM） | 450 | 450 | 450 | 500 |
Working stroke（ MM） | 80 | 80 | 80 | 80 |
Cooling consumption（L/min） | 20 | 20 | 20 | 20 |
Max. welding capacity（MM） | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
Main Features
1.The body is designed for impact resistance, earthquake resistance, and high rigidity, and is finely processed by machinery to meet the installation and load strength of each component. Multiple reinforcing ribs have been welded inside the rack to ensure the rigidity of the equipment during use and minimize slight deformation during the welding process, ensuring the stability of welding and the safety of manual use.
2.The upper electrode is pressurized by a gas-liquid booster cylinder, and the electrode pressure is adjustable. The gas-liquid booster cylinder can achieve high output of the hydraulic cylinder using general air pressure without the need for a hydraulic unit.
3.The welding machine is equipped with a dedicated gas storage tank, which is beneficial for reducing welding pressure fluctuations and ensuring stable welding force.
4.The equipment is equipped with air pressure, water pressure switches, and alarms. It can effectively prevent water or gas shortage welding, thereby protecting the safety of equipment use.
5.The descent and ascent speed of the pressure head can be adjusted arbitrarily, which alleviates the pressure impact on the workpiece and reduces noise.
6.Electrode pressurization, smooth and fast, aluminum alloy cylinder barrel, low damping sealing ring, light friction ring combination cylinder, equipped with a pilot high flow electromagnetic directional valve, with faster response speed and extremely sensitive follow-up performance, achieving extremely high dot speed.
7.Insulation protection, safe and reliable. The secondary side circuit adopts a pressurized cylinder seat and upper arm insulation method, which facilitates direct installation and welding work on the lower seat without worrying about short circuits. It is simple and practical.
8.Welding power supply, energy-saving and efficient. The main welding circuit adopts a fully water-cooled resistance welding transformer and rectifier, with strong output power.
General Strctures
Detail Images
Welding Booster Cylinder
Characteristics: ① Fast speed and stable output. ② The device is simple, easy to adjust, and easy to maintain. ③ High output, capable of reaching the highest output of oil pressure. ④ Convenient access to power sources. ⑤ The movement noise is low. ⑥ There is no disturbance of temperature rise in the oil pressure system.
External Intermediate Frequency Controller
The external intermediate frequency controller of the refueling port convex welding machine is the core intelligent control system of the equipment. It adopts intermediate frequency inverter technology (1-4kHz) to achieve high-precision adjustment of welding energy. Through digital control of key parameters such as welding current, time, and pressure, it ensures stable and reliable welding quality of different materials of refueling port flanges
The Upper Electrode
The upper electrode is pressurized with an auxiliary cylinder, making stroke adjustment convenient and precise, allowing for continuous adjustment of the workpiece operation stroke.
Waterway Components
All waterway components have undergone surface treatment to prevent rusting, and any drainage from the waterway is independently discharged into the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene images
Our factory can customize according to your requirments. More details, please contact!
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It is an efficient automation equipment designed specifically for fuel tank welding. It innovatively adopts a circular array layout, with 14 high-precision welding heads evenly distributed on a 360 degree circumference. It can simultaneously weld 14 welding points of the fuel tank circumferential seam in one go. The equipment adopts a semi-automatic production mode of "manual feeding automatic welding manual pickup": the operator only needs to place the circular oil tank workpiece on the central positioning platform, and the equipment automatically starts 14 welding heads to work synchronously. Each welding point is equipped with an independently controlled servo pressure system and digital welding power supply to ensure the uniformity and consistency of the circumferential weld. The welding process adopts intelligent parameter control to monitor the pressure, current, and temperature of each welding point in real time, ensuring stable and reliable welding quality. After welding is completed, a buzzing prompt will sound, and the operator can easily remove the finished product.
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Company
Chengdu Xinwei Welding Technology Co., Ltd.
Location
No.538 Xingfu Road,Xindu,Chengdu,China
Contact Person
Wang