Shenzhen Rocfly Blue Electronic Co., Ltd.
                                                                                                           
Verified Supplier
16 Years
Since 2010
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Custom Wire Harness Cable Assembly USB-C DC Power JST PH XH Terminal Battery PCB Interconnect for Consumer Electronics

Price Negotiable
Delivery Time: 3-5 working days for samples, 12-20 days for mass production
Brand: ODM,OEM
Product Description

Custom Wire Harness & Cable Assembly for Consumer Electronics

From Bluetooth speakers to smart home hubs, barcode scanners to beauty devices — every consumer electronic product relies on dependable internal wiring and external connectivity. Our custom wire harness and cable assembly service covers the full spectrum, delivering application-specific solutions that balance performance, cost, and manufacturability.

Application Coverage

Product CategoryTypical Cable Needs
Bluetooth SpeakersBattery cable, speaker driver wire, USB-C charging, AUX board interconnect
Cameras & ScannersSensor FPC cable, trigger button harness, USB data, battery power cable
Beauty & Massage DevicesMotor wire, vibration module harness, DC power cable, LED indicator wire
Smart Home & IoTSensor cable, PCB-to-PCB interconnect, antenna wire, terminal harness for control board

Cable Types

Cable TypeFunctionCommon Specs
USB-C Data CableCharging & firmware updateUSB 2.0/3.0, PD 60W, shielded, molded strain relief
DC Power CableMains adapter to device power inputDC 2.1/2.5mm, 3.5mm barrel, right-angle, custom
JST Terminal HarnessMulti-branch internal power/signal distributionJST SH/ZH/PH/XH/VH, 2-20 positions, color-coded
PH/XH Terminal CableBoard-mounted peripheral connection2.0mm/2.5mm pitch, pre-crimped, latch-lock
Battery CableLi-ion/Li-Po pack to mainboard powerJST, Molex, soldered tabs, AWG 22-28, UL 1007
PCB-to-PCB CableInter-board signal & power routingFPC/FFC, IDC ribbon, Dupont, pin header, custom

Why Choose Our Wire Harness Service

  • Wide Application Coverage — One manufacturing partner for Bluetooth speakers, cameras, scanners, beauty instruments, massagers, smart home devices, and more. Consistent quality across all product lines.
  • Full Connector Ecosystem — Extensive inventory of JST, Molex, TE, Hirose, and generic equivalents. Our team matches the optimal connector for your space, current, and cost requirements.
  • Prototype to Production — From 5-piece engineering samples to 100,000-unit production runs. Same tooling, same process, same quality standards at every scale.
  • 100% Electrical Testing — Every harness undergoes automated continuity, short-circuit, and hipot testing before shipment. Zero-defect delivery is our baseline.
  • Cost-Effective at Scale — In-house crimping, ultrasonic welding, and automated cutting. Direct material sourcing from connector manufacturers keeps BOM cost competitive.

Tell us your device requirements — we will propose the optimal wire harness configuration, connector bill of materials, and production timeline within 24 hours.

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Shenzhen Rocfly Blue Electronic Co., Ltd.
Location 6F,Cuigang Industrial zone,Huaide community, Fuyong Town, BaoAn,ShenZhen, GuangDong,China. 518103
Contact Person Daisy Lee

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