Power Cable Terminal Harness Solution AC DC XT Connector Battery Wire Assembly for Energy Storage Applications
Delivery Time:
5-7 working days for samples, 15-25 days for mass production
Brand:
ODM,OEM
Product Description
Power Cable & Terminal Harness Solution
Engineered for energy storage systems, battery packs, power supplies, inverters, and high-current industrial applications. Our power cable and terminal harness solutions are built with premium conductors, precision-crimped connectors, and 100% electrical safety testing — ensuring reliable power delivery in demanding environments.
Cable Portfolio
| Cable Type | Application | Key Specs |
|---|---|---|
| Power Cable | Main DC power transmission | AWG 8-16, silicone/XLPE jacket, 600V rated |
| Terminal Wire Harness | Multi-branch power distribution | Ring/spade terminal, color-coded, labeled |
| DC Cable | DC output from power supply | DC barrel 2.1-5.5mm, Anderson, custom |
| XT Connector Cable | High-current battery/ESC connection | XT30/XT60/XT90, gold-plated, 30-90A rated |
| Battery Harness | Battery pack series/parallel wiring | Balance lead, main discharge, BMS sense wire |
| AC Power Cord | Mains power input | IEC C13/C14/C19/C20, NEMA, EU, UK, custom |
Core Strengths
- High Current Support — AWG 8 to 28 conductor range covering 5A to 200A continuous current. XT series connectors with gold-plated contacts ensure minimal contact resistance under sustained load. Suitable for battery packs, inverters, and EV charging applications.
- Reliable Connection — Precision pneumatic crimping with cross-section inspection. Every terminal-to-wire joint is pull-force tested per UL 486A standards. Locking connector housings prevent accidental disconnection under vibration.
- Safety Testing — 100% production-line electrical testing: continuity verification, insulation resistance (>100MΩ at 500V DC), hipot withstand voltage (up to 3kV AC), and polarity check. Full batch traceability with test reports.
- OEM/ODM Customization — Custom wire gauge, length, connector combination, jacket material, and color. Engineering team provides DFM review, connector selection guidance, and UL/CE compliance support for your specific energy storage design.
From single DC power cables to full battery pack wiring harnesses, we deliver high-current solutions with the safety and reliability that energy storage applications demand.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Rocfly Blue Electronic Co., Ltd.
Location
6F,Cuigang Industrial zone,Huaide community, Fuyong Town, BaoAn,ShenZhen, GuangDong,China. 518103
Contact Person
Daisy Lee