Custom PCBA Design Manufacturing Turnkey Service with Box-Build Product Assembly
Custom PCBA Design and Manufacturing
Turnkey electronics engineering and manufacturing — from bare board to a finished, enclosure-ready product. One team owns the whole chain so you get faster NPI, lower total cost, and consistent quality from prototype to mass production.
One-Stop Engineering & Manufacturing Capabilities
| Schematic Design | Circuit capture, component selection and electrical rule check tailored to your spec. |
| PCB Layout | Multi-layer routing, impedance and EMC-aware placement, DRC-clean Gerber output. |
| Component Sourcing | BOM scrubbing, authorized-channel sourcing, cross-referencing and lifecycle risk control. |
| DFM / DFA Review | Design-for-manufacture and design-for-assembly feedback before tooling to avoid costly re-spins. |
| SMT and DIP Assembly | High-speed SMT lines plus through-hole DIP, wave/selective soldering and AOI inspection. |
| Firmware Development | MCU bring-up, embedded firmware, bootloader and OTA-ready code with version control. |
| Functional Testing | ICT, FCT, boundary scan and custom test-jig programming for 100% outgoing verification. |
| Box-Build Assembly | Enclosure integration, harness and connector mating, sealing and finished-goods packing. |
| Prototype and Mass Production | Rapid NPI samples, pilot run, PPAP-style sign-off and scalable volume ramp. |
From Bare Board to Finished Product (Box-Build)
A bare PCBA is only a component. This service follows the board all the way into a finished unit that ships ready to sell, so the product you receive is a complete device — not a loose board.
- Schematic Design — lock the electrical architecture.
- PCB Layout — deliver a manufacturable, EMC-conscious board.
- Component Sourcing — secure the BOM through trusted channels.
- DFM / DFA Review — de-risk the build before tooling.
- SMT and DIP Assembly — populate and solder the PCBA.
- Firmware Development — bring the board to life.
- Functional Testing — verify every function passes.
- Box-Build Assembly — fit the PCBA into the enclosure, wire harnesses and connectors, seal and finish the unit into a complete product.
- Prototype and Mass Production — start with samples, then ramp to volume with the same process.
Our process documentation covers both stages of evidence: bare-board inspection (AOI/X-Ray) and the enclosure-integration stage, showing the PCBA becoming a fully assembled product.
Why Work With Us
- Single partner from schematic to boxed product — fewer hand-offs, faster NPI.
- Enclosure-ready delivery: the board is designed to fit the housing, not the other way around.
- Manufacturing-grade DFM/DFA feedback that protects your tooling investment.
- Traceable sourcing and full functional test data for every lot.
- Flexible scale: 1 piece prototype through 50,000+ pieces per month.
Send us your schematic, Gerber or 3D model
We will return a DFM summary, BOM cost breakdown and a prototype-to-production plan.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.