Custom LED Lighting Control PCBA Design Manufacturing Turnkey ODM Service
Custom LED Lighting Control PCBA
LED driver and lighting-control boards engineered around your luminaire or smart-lighting product, with turnkey ODM development that speeds up your launch and lowers your total cost. We design, build and optimize — from schematic to a boxed, ready-to-ship product.
One-Stop Engineering & Manufacturing Capabilities
| Schematic Design | LED driver circuit capture, topology, constant-current stage and controller selection matched to your lumen and load needs. |
| PCB Layout | Thermal-aware, EMC-conscious routing with proper creepage for mains and switching stages. |
| Component Sourcing | BOM scrubbing, authorized-channel sourcing and LED-driver IC availability planning. |
| DFM / DFA Review | Manufacturability and assembly feedback before tooling to prevent costly re-spins. |
| SMT and DIP Assembly | High-speed SMT plus through-hole DIP for power parts, wave/selective soldering and AOI inspection. |
| Firmware Development | Dimming curves, DALI / 0-10V / Zigbee / BLE control, scene logic and OTA firmware. |
| Functional Testing | ICT, FCT and photometric/aging test fixtures with custom test-jig programming. |
| Box-Build Assembly | Enclosure integration, harness and connector mating, sealing and finished-goods packing. |
| Prototype and Mass Production | Rapid NPI samples, pilot build and scalable volume ramp on a single process. |
Customization and R&D Capability
Our engineers custom-develop the LED control board and its firmware for your luminaire, so the driver, dimming behavior and controls fit your fixture and market requirements.
- ODM design-in — drive topology, LED string and controller tailored to your wattage and efficiency targets.
- Hardware and firmware co-development — constant-current stage and dimming firmware tuned together for flicker-free output.
- Control protocol engineering — DALI, 0-10V, PWM, Zigbee, BLE or Matter control stacks as required.
- Feature expansion — add color tuning, occupancy sensing or smart-home integration to your platform.
- Compliance support — design aligned for CE, UL, RoHS and energy-efficiency requirements.
Cost Reduction and Efficiency for Your Project
We do more than populate boards — we lower your total cost and shorten your time to market.
| BOM cost optimization | Cross-reference the BOM to equivalent parts that cut unit cost without losing efficiency or lifetime. |
| Design cost-out | Simplify layer count, consolidate passives and remove redundant parts early in the design. |
| Consolidated sourcing | One supplier, one BOM, fewer purchase orders and less overhead. |
| Faster NPI | Rapid prototyping and DFM feedback compress the design-build-test loop. |
| Supply chain resilience | Qualified second sources reduce stock-out and price-spike risk. |
From Bare Board to Finished Product (Box-Build)
A bare PCBA is only a component. This service carries the board all the way into a finished lighting product that ships ready to sell.
- Schematic Design — lock the electrical architecture.
- PCB Layout — deliver a manufacturable, thermal and EMC-conscious board.
- Component Sourcing — secure the BOM through trusted channels.
- DFM / DFA Review — de-risk the build before tooling.
- SMT and DIP Assembly — populate and solder the PCBA.
- Firmware Development — bring the dimming and controls to life.
- Functional Testing — verify every function passes.
- Box-Build Assembly — fit the PCBA into the enclosure, wire harnesses and connectors, then seal and finish the unit into a complete product.
- Prototype and Mass Production — start with samples, then ramp to volume with the same process.
Send us your spec, schematic or 3D model
We will return a DFM summary, a BOM cost-reduction proposal and a prototype-to-production plan.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.